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Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.
Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.
The company is launching a range of new glass and carbon fiber materials for wind turbine rotor blades, boatbuilding and more.
Aimplas and TNO study analyzed 12 methods for six different biocomposites. Solvolysis and pyrolysis proved the two most promising alternatives tested in large-scale production at a pilot plant.
Carbon fiber recycling start up Vartega leads a project to close the loop on automotive carbon fiber prepreg manufacturing scrap for use in new automotive applications.
The initiative estimates that only one-tenth of the energy typically required when producing virgin carbon fiber will be used.
Flame-retardant carbon fiber-reinforced compound offers a 17% reduced carbon footprint and does not alter the polymer properties of the incumbent material.
Origami-inspired panel from Levante and ACS upcycles supercar scrap, solves energy accessibility for off-the-grid travelers.
Bio-based, performance-optimized composite materials promote more lightweight, stiff and impact resistant E-bike frames and components.
Industrial-scale blade recycling plant setup in Navarre, Spain is to enable the energy transition by recovering composite wind turbine blade components and considering their reuse.
Recycling uncured and cured carbon fiber was once a challenge, but that hurdle has been cleared. The difficulty we have now is in developing a market for what has become a mountainous amount of recycled material. CW's Carbon Fiber 2016 conference will address this issue.
Elevated Materials makes its mission to deliver reclaimed high-quality aerospace carbon fiber to a variety of industries.