Processes

Aerospace

Developing repairs for thermoplastic composite aerostructures

HyPatchRepair project proves feasibility of automated process chain for welded thermoplastic composite patch repairs.

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Automotive

Toray develops rapid integrated press molding technology for CFRP mobility components

The process and material innovation simultaneously shapes, molds, thermosets and bonds the core and skin in the same mold, achieving this 10 times faster than conventional autoclave molding setups.  

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TU Munich develops cuboidal conformable tanks using carbon fiber composites for increased hydrogen storage

Flat tank enabling standard platform for BEV and FCEV uses thermoplastic and thermoset composites, overwrapped skeleton design in pursuit of 25% more H2 storage.

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Haydale graphene contributes to stronger, lighter sea kayaks

Bespoke mechanical graphene masterbatch was effectively used in a resin infusion process to increase the strength, stiffness and breakage resistance of Norse Kayaks’ products.  

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Seat frame demonstrates next-generation autocomposites design

Light weight, simplified/cost-effective manufacturing, passenger comfort and safety informed materials and process innovations and won awards for the 2022 Toyota Tundra‘s second-row seat frame.

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Thermoplastics

Novel processes for hybrid thermoset-thermoplastic pultruded parts

CFRP pultrusion and pullwinding specialist Epsilon Composite combines thermoplastic overmolding with traditional thermoset processes, demonstrated through aircraft struts and industrial applications.

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Pultrusion

Creative Composites Group introduces H-5 rated FRP bridge decking

High-strength pultruded SuperDeck Lite gives ambulances and maintenance vehicles access to trails, bridges, boardwalks and sidewalks  

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Wind/Energy

U.S. DOE announces $30 million wind turbine materials, manufacturing funding opportunity

Funding opportunity seeks to increase cost efficiency of wind power generation through R&D projects for lightweight composite materials, streamlined 3D printing processes.

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Pultrusion: The basics

A primer describing what pultrusion is, its advantages and disadvantages, and typical applications.

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DLR completes MFFD upper shell skin layup

Eight-meter-long CFRTP fuselage skin was achieved via laser-heated in-situ consolidation, with stringers, frames and cleats to be welded.  

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U.S. Polychemical Acrastrip
Kent Pultrusion
Wabash
ELFOAM rigid foam products
Toray Advanced Composites hi-temperature materials
HEATCON Composite Systems
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CompositesWorld
CompositesWorld