Composites Materials

Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.

Pultruded CFRP chassis enables 36% payload increase for specialized commercial vehicles
Pultrusion

Pultruded CFRP chassis enables 36% payload increase for specialized commercial vehicles

CarbonTT’s quadraxial NCF composite chassis adds 185-kilogram capacity to Borco Höhns’ 3.5-ton Fiat Ducato market vehicle.

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Toray Advanced Composites hi-temperature materials

Latest Materials Articles

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Recycling

Research in Japan demonstrates novel electrical pulse method for carbon fiber recycling

Studies show that the direct discharge electrical pulse technique is highly effective in CFRP recovery and is more energy efficient than other recycling methods.

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Natural Fibers

Sicomin joins MADskis to maximize winter sports skis performance

GreenPoxy 56’s bio-content and mechanical performance add to the MADskis team’s development of hand-crafted, eco-conscious, low-impact natural fiber skis. 

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Glass Fibers

ACMA announces public review for reaffirmation of ACMA/FGMC-Grating Manual

The composites industry has until Feb. 10, 2025, to submit comments to the FRP grating manual, which details a consensus performance standard for fiberglass grating.

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Pressure Vessels

Development of a composite liquid hydrogen tank for commercial aircraft

Netherlands consortium advances cryogenic composites testing, tank designs and manufacturing including AFP, hybrid winding, welding of tank components and integrated SHM and H2 sensors for demonstrators in 2025. 

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ATL/AFP

MiniLab consortium produces first full-scale thermoplastic composite hydrofoils

Project advances toward first recyclable foils for ocean racing, part of “Infinite Foil” finalist for JEC Innovation Award 2025.

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Recycling

ExoTechnologies Danu composite advances rooftop wind turbine

In collaboration with Ventum Dynamics, the purpose-built VX175 turbine will bring customers reduced weight, greater structural integrity and the ability to recycle at end of life.

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Knowledge Centers

CW Tech Days
CW Tech Days

During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

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Automated Composites
Automated Composites

In the Automated Composites knowledge center, CGTech brings you vital information about all things automated composites, from the manufacturing processes to the vendors and necessary tools.

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Custom Quantity Composite Repair Materials
Master Bond epoxy adhesives for bonding
Composites One - distributor
HEATCON Composite Systems
Ready-to-Ship Composites

Latest Materials News And Updates

Wind/Energy

Swancor, Adani sign MOU for recyclable wind farm in India

Joint development of a wind farm using wind blades made from Swancor’s EzCiclo recyclable epoxy resin will further support India’s 140-gigawatt wind capacity goal for 2030.

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Sustainability

Ecoinvent launches new LCA data for unsaturated polyester, vinyl ester resins

Composites fabricators and components users can now reliably calculate the eco-footprint of their products using these resins.

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Defense

Hexcel core supports Boeing’s development of the MQ-25 Stingray

HRH-302 honeycomb core material, currently under evaluation for use around the UAV’s high-temperature exhaust nozzle, could considerably extend its range.

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Recycling

ExoTechnologies completes testing on recyclable motorcycle helmet

Helmet fabricated from Danu composites demonstrates improved weight reduction, impact resistance and complete recyclability compared to carbon fiber alternatives.

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Recycling

Composite Recycling thermolysis recycling unit delivered to Veolia

Operations are set to ramp up the company’s first industrial-scale recycling unit in France, made for processing up to 2 tonnes of composite waste per day.

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Recycling

Vartega makes e-commerce storefront available for sustainable carbon fiber materials purchase

Online platform aims to build a better understanding of Vartega’s materials business for customers, while streamlining the browsing and purchase of product samples.

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Industrial CNC Routers
Airtech
American Elements
Composites One - distributor

Featured Posts

Carbon fiber/flax landing gear achieves 54% weight reduction via tailored layup optimization

Fuko’s Biogear showcases how strategic composite material distribution and natural fiber damping properties can lightweight and enhance critical aerospace structure performance.

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Welding

Post Cure: Metal-composite connector supports direct joining to steel pipes

FAUSST weldable hybrid fabric by Hyconnect GmbH makes it possible to join metal-composite joints with reduced risk and labor.

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Carbon Fibers

Design for manufacturing, assembly and automation enables complex CFRP telescope supports

Airborne delivered two mirror support structures for the FYST and SOLAT telescopes, assembling 26,300 components while maintaining near-zero CTE, strict tolerances on 6.5 × 6.5 × 1.8-meter assemblies.  

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Thermoplastics

MM-Welding solution automates, functionalizes composite joining

Ultrasonic joining has been used for decades, but is now being advanced to enable smart, automated fastening in composites and multi-material assemblies.

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Recycling

Trends fueling the composites recycling movement

Various recycling methods are being considered for composites, from novel dismantling and processing, to building capacity and demonstrating secondary use applications.  

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Biomaterials

PUR composite sandwich panels for 3D automotive parts, high-volume panels and more

At its U.S. sites, Ascorium produces glass fiber/PUR 3D parts via semi-automated molding, high-volume flat panels via a continuous line while working toward bio-based PUR and recycling.

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Webinar UV Powder Coatings for Composite & AM
CompositesWorld Top Shop Survey
Large Scale Additive Manufacturing
American Elements