Composites Recycling

Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.

VIDEO: Recycling and machining carbon fiber scraps
Carbon Fibers

VIDEO: Recycling and machining carbon fiber scraps

Elevated Materials has partnered with ‪Toray Composite Materials America, Inc. to collect and upcycle reclaimed carbon fiber scraps into large billet laminates, which can then be cut into various parts using CNC mills.

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Airtech
Coast-Line Intl

Latest Recycling Articles

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Recycling

NonWoven365 offers nonwovens, paper solutions portfolio targeting CMC, high-temp applications

Stuttgart-based company offers carbon, metal and ceramic fiber-based papers and nonwovens in various areal weights and thicknesses, engineered for high-temperature, sustainable application requirements.

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Recycling

AOC presents complete range of rPET-based resin formulations

Czech Republic facility takes post-consumer waste and converts it into high-quality formulations, such as the Synolite 4600 and 1112-G series, for composites manufacturing.

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Construction

Swedish parking garage to incorporate decommissioned wind blades

Architect Jonas Lloyd is working with Vattenfall to design the multistory building with a wind blade façade, targeting eco-friendly buildings and creative ways to remove blades from landfills.

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Natural Fibers

Melker of Sweden accomplishes sea kayak with 100% sustainable composite construction

Built with ampliTex flax fabrics, a solid cork core and plant-based resins, the company’s Värmdö kayak model highlights an environmentally conscious design for paddlers of all levels.

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Pressure Vessels

ECORES WIND builds on wind blade circularity initiatives

Latest Horizon Europe project seeks to introduce innovative circular resins combined with advanced disassembly strategies, enabling cost-effective blade decommissioning and material reuse.

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Recycling

VIBES project celebrates three years of EOL composites strategies

Members have sought to resolve EOL thermoset challenges through development, demonstration of controlled separation and recovery of composites by means of customized, 100% bio-based bonding materials.

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Knowledge Centers

The CAMX Forecast
The CAMX Forecast

Headed to CAMX? Preview the technology before the show!

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Closed Molding
Closed Molding

Closed mold processes offer many advantages over open molding. This knowledge center details the basics of closed mold methods and the products and tools essential to producing a part correctly.

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Automated Composites
Automated Composites

In the Automated Composites knowledge center, CGTech brings you vital information about all things automated composites, from the manufacturing processes to the vendors and necessary tools.

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CIJECT machines and monitoring systems
Large Scale Additive Manufacturing
CompositesWorld
Airtech International Inc.

Latest Recycling News And Updates

Recycling

Thermolysis, BASF Taiwan present low-emission rCF/TPU materials development

At a Taipei event focused on CO2 emissions reduction, design flexibility and zero-waste solutions, partners promoted recycled carbon fiber (rCF) and polyurethane composite technologies. 

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Automotive

AOC rPET resins enable Quantum Mouldings composite pop-top camper van roofs 

Feedstock-based resin formulations and high-quality Büfa gelcoats support flexible, durable and more sustainable automotive part processing.

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Recycling

Veolia, Composites Recycling SA partner for composites waste circularity

Three-phase project establishes, scales and launches operations of large-scale thermolysis-based recycling in western France.

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Recycling

Asahi Kasei, Aquafil develop 3D printing material combining cellulose nanofiber, recycled PA6

Available as a pellet or filament, the material is said to exhibit formability and strength properties suitable for automotive and aerospace applications.

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Recycling

EU associations confirm potential of cement coprocessing for EOL composites

Independent LCA report confirms the avoidance of up to 1 ton of CO2 emissions per ton of process GFRP, calls on policymakers to recognize, build a supply chain for this circular composites solution.  

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Glass Fibers

ZEBRA project demonstrates closed-loop wind recycling system

Consortium partners have proven the complete recycling of thermoplastic wind turbines via two manufactured wind blades, featuring reduced operating cost, CO2 emissions.

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Keyland Polymer Webinar Coatings on Composite & AM
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Airtech International Inc.

Featured Posts

Natural Fibers

Airbus works to improve the life cycle of composites in future aircraft

This companion article to CW's September 2024 Airbus Illescas plant tour discusses recycling, LCA, biocomposites, Fast Track technologies, qualification and more.

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JEC World 2024 highlights: Glass fiber recycling, biocomposites and more

CW technical editor Hannah Mason discusses trends seen at this year’s JEC World trade show, including sustainability-focused technologies and commitments, the Paris Olympics amongst other topics.

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Carbon Fibers

Demonstrator project targets circularity solutions in carbon fiber composite sports equipment

The Carbon Fibre Circular Alliance (CFCA) brought together OEMs and technical partners to reclaim short carbon fibers from end-of-life sports equipment, realign into continuous prepreg tapes and remanufacture into new equipment.

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Wind/Energy

Repurposing wind blades as functional community art pieces

Ohio-based Canvus Inc. upcycles fiberglass wind blades, car tires and post-consumer plastics to create outdoor furniture that amplifies sustainability messages in community spaces.

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Recycling

Urban furniture project demonstrates green potential for composite 3D printing and recycled materials

Large-format AM specialist Caracol and partners designed custom, 3D-printed outdoor furniture with glass fiber-reinforced recycled polypropylene, and conducted an LCA to evaluate and improve the process.

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Recycling

VIDEO: Sustainable pressure vessel systems for heavy-duty vehicles

Automotive and filament winding experts at Voith Composites showcased their Type IV hydrogen storage tanks at JEC 2023. These 350-liter pressure vessels, manufactured with recycled carbon fiber, are primarily designed for heavy-duty vehicles.

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Release agents and process chemical specialties
HEATCON Composite Systems
IRIS Ai-enabled Camera
Alpha’s Premier ESR®
Release agents and process chemical specialties