Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Optimizing AFP for complex-cored CFRP fuselage

Automated process cuts emissions, waste and cost for lightweight RACER helicopter side shells.

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Plant Tours

Plant tour: Avel Robotics, Lorient, France

From AFP hydrofoils to more efficient aircraft parts, Avel uses digital design, multiprocess production and a rule-breaking approach for complex 4D composites.

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Aerospace

ZeroAvia advances to certify ZA600 in 2025, launch ZA2000 with liquid hydrogen in 2027

Lightweight composite tanks are key to ZeroAvia’s vision for H2 aircraft to rival range and utility of jet fuel aviation.

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Composites 4.0

CarboScreen project to develop multimodal, sensor-based monitoring of carbon fiber production process

January 2023 CarboScreen project seeks to improve carbon fiber yield, reduce cost and improve properties.  

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Aerospace

DLR develops additive WeldSealer process to seal joints, edges or modify surfaces

The robotic process developed for large components protects joints and edges, prevents cracks and allows multipart structures to be created as if cast in one piece.

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Epoxies

Demonstrating composite LH2 tanks for commercial aircraft

Toray Advanced Composites and NLR discuss the Netherlands consortium and its 4-year project to build demonstrator liquid hydrogen tanks, focusing on thermoset and thermoplastic composites.

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Thermoplastics

CFRTP upper stage propellant tank

PROCOMP uses in-situ consolidation AFP and ultrasonic welding to demonstrate lightweight, novel tank design.

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CDZ Compositi introduces patented 3D Flex Composite

Specialist in structural and aesthetic prepreg press parts enhances 3D shaping and flexibility in composite parts using carbon and other reinforcement fibers.

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Carbon Fibers

Forvia brand Faurecia exhibits XL CGH2 tank, cryogenic LH2 storage solution for heavy-duty trucks

Part of its full hydrogen solutions portfolio at IAA Transportation 2022, Faurecia also highlighted sustainable thermoplastic tanks and smart tanks for better safety via structural integrity monitoring.

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Thermoplastic composites welding: Process control, certification, crack arresters and surface prep

More widespread use of welded composite structures within a decade? Yes, but further developments are needed.

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Ketones

Thermoplastic composites welding advances for more sustainable airframes

Multiple demonstrators help various welding technologies approach TRL 6 in the quest for lighter weight, lower cost.

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Hi-Temp Resins

Composites enable epic interior for Museum of the Future

For this one-of-a-kind lobby, AFI pioneered digital, reconfigurable molds to achieve organic-shaped, multifunctional panels and stairwell cladding.

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