Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Aerospace

Manufacturing the MFFD thermoplastic composite fuselage

Demonstrator’s upper, lower shells and assembly prove materials and new processes for lighter, cheaper and more sustainable high-rate future aircraft.

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Orbital Composites installs robotic AM system at University of Rhode Island

The 12-axis Orbital S system designed to print continuous fiber-reinforced parts will be used to advance research in composites for underwater unmanned vehicles.

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Thermoplastics

AFPT participates in LeiWaCo project for economic production of thermoplastic composite hydrogen tanks

Laser winding/welding will help 3-year project develop cross-industry container-based transport/supply unit for cryogenic liquid hydrogen, aiming for TRL 5 via demonstrator manufacture and testing.

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Plant tour: Airtech International, Springfield, Tenn., U.S.

Fifty years of supplying materials for composites manufacturing includes custom fabrication and now aims to advance 3D-printed tooling, parts and new resins.

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JEC World 2023 highlights: Recycling, biocomposites, smaller equipment and expanding brands

CW senior technical editor Ginger Gardiner addresses some of this year’s hot topics, ranging from novel biocomposites and recycling technology solutions from myriad startups to upgraded, but equally sustainable, equipment from well-established companies.  

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Trends

A new generation of PP foam core for lightweight truck trailers, RVs

Extruded PP (XPP) foam core offers lightweight, high-performance monomaterial panels that are easily recycled for truck flooring, sidewalls or cabinet/furnitureboards as the transportation industry seeks a replacement for plywood.

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Recycling

Spur offers Hardex structural foam core as alternative to low-weight cores in sandwich composites

Recyclable, closed-cell XPP foam offers good properties, resistance, recycled content/recyclability and thermoformability, including fusion/welding with PP-based composite skins.

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Adhesives

XlynX Materials BondLynx and PlastiLynx for low surface energy PP, PE substrates

Award-winning Xlynx materials use breakthrough “diazirine” technology to boost bond strength up to 950% as adhesives, primers and textile strengtheners.

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Carbon Fibers

Colored carbon fiber composite bike wheels launched at The Cycle Show

Wheel brand Parcours reveals composite bike wheels using Hypetex colored carbon fiber to achieve aesthetic, lightweight and performance goals.  

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Trends

Viritech and Haydale pursue new functionalized materials for Type V composite vessels for hydrogen storage

Goal is considerable weight savings via lightweight, impermeable pressure vessels without a liner, further advance in Graph-Pro structural storage tanks with integrated fixation.

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Carbon Fibers

21st century concrete: composite metamaterial with super compressability, energy harvesting

Material comprising 3D-printed, auxetic, reinforced polymer lattices in conductive cement matrix can compress up to 15% and generate electricity for lightweight, mechanically tunable structures with energy harvesting and sensing.

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Molds/Tools

Base Materials launches new polyurethane tooling board products for molding processes

Three new specialist products include BP600 medium-density and BP1200 and BP1700 abrasion-resistant, high-density PU tooling materials for vacuum forming, thermoforming, automotive modeling and more.

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Composite raw materials