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20 Nov 2024 Advanced Air Mobility
Vertical Aerospace completes Phase 2 piloted flight testing
VX4 eVTOL aircraft prototype begins untethered, piloted, thrust-borne testing following expansion of permit to fly from the UK Civil Aviation Authority.

18 Nov 2024 Advanced Air Mobility
Beta begins Alia CTOL production aircraft flight testing
Flight of first production aircraft fresh off Beta’s full-scale manufacturing line in Vermont is followed by Special Airworthiness certification from the FAA.

15 Nov 2024 Advanced Air Mobility
Lilium launches M&A process, targets eVTOL program continuation
Despite court-approved insolvency filings and beginning first investor briefings, Lilium remains fully focused on re-emerging following restructuring, setting its sights on fresh investment to support the Lilium Jet.

11 Nov 2024 Advanced Air Mobility
Archer Aviation signs eVTOL aircraft purchase with Japan
Japan Airlines’ and Sumitomo’s joint venture company intends to purchase up to 100 Midnight aircraft to certify and commercialize AAM services across Japan.

4 Nov 2024 Pressure Vessels
Hexagon Agility receives wave of RNG fuel system orders for Class 8 trucks
RNG/CNG fuel system installations with Type 4 CFRP pressure vessels, powered by Cummins’ 15-liter natural gas tank, adds 230,000 heavy-duty trucks to the addressable RNG/CNG market annually.

4 Nov 2024 Advanced Air Mobility
VoltAero opens facility in France for Cassio aircraft
VoltAero inaugurates its industrial facility in Rochefort for the final assembly line for the family of Cassio electric-hybrid aircraft, to incorporate composite elements.
Design & Tooling See All

19 Nov 2024 Materials Testing
Proving thermoplastic composites match carbon fiber/epoxy performance in road bikes
CDCQ, LxSim, Addcomp and Argon 18 collaborate to optimize a carbon fiber/PA6 bike seat post, democratizing AFP and demonstrating materials and process for future designs and production.

6 Nov 2024 Carbon Fibers
University of Bristol launches composite materials to space for ISS testing
Next-gen carbon fiber materials will be tested under extreme conditions for 12-18 months to determine their viability in space for use in future space bases, interplanetary travel.

25 Oct 2024 Work In Progress
Bladder-assisted compression molding derivative produces complex, autoclave-quality automotive parts
HP Composites’ AirPower technology enables high-rate CFRP roof production with 50% energy savings for the Maserati MC20.

3 Oct 2024 Design/Simulation
Solico software suite now includes horizontal tank module
Solico Engineering introduces the module to complete its Amphora calculation tool, made for the design of fiber-reinforced silos and tanks.

2 Oct 2024 Additive Manufacturing
Juggerbot 3D announces MSU, ORNL as partners for hybrid LFAM composites project
Air Force-funded initiative looks to LFAM thermoset, thermoplastic advancement for fast, inexpensive composite tooling production.

23 Sep 2024 Design/Simulation
Modeling and characterization of crushable composite structures
How the predictive tool “CZone” is applied to simulate the axial crushing response of composites, providing valuable insights into their use for motorsport applications.
Materials See All

21 Nov 2024 Carbon Fibers
Developing bonded composite repair for ships, offshore units
Bureau Veritas and industry partners issue guidelines and pave the way for certification via StrengthBond Offshore project.

20 Nov 2024 Biomaterials
Bio-based composite Skaw A foiling scow yacht is built with Greenpoxy resins
Sicomin has partnered with Skaw Sailing and Shoreteam to deliver a foiling yacht design for cruising that embodies durability and performance with a low environmental impact.

20 Nov 2024 Cutting/Kitting
Optimized CFRP gantry beam enhances Ultimate cutting machines
CompoTech, Kongsberg PCS collaboration integrates foam-cored design, automated placement of pitch and PAN fibers to achieve award-winning increase in speed and precision.

19 Nov 2024 Aerospace
Project Greenlift to develop ground-effect Cicada222x prototype
Bio-inspired Australian-made craft featuring hemp-reinforced fuselage panels and sustainable fuel capabilities is positioned to meet disaster relief, e-commerce and military needs.

19 Nov 2024 Materials Testing
Proving thermoplastic composites match carbon fiber/epoxy performance in road bikes
CDCQ, LxSim, Addcomp and Argon 18 collaborate to optimize a carbon fiber/PA6 bike seat post, democratizing AFP and demonstrating materials and process for future designs and production.

18 Nov 2024 Recycling
AOC presents complete range of rPET-based resin formulations
Czech Republic facility takes post-consumer waste and converts it into high-quality formulations, such as the Synolite 4600 and 1112-G series, for composites manufacturing.
Processes See All

20 Nov 2024 Bonding
AnalySwift receives NASA STTR contract to enable second-use spacecraft infrastructure
Together with Purdue, AnalySwift aims to develop a composite heater layer and a novel software tool or module to achieve assembly, disassembly of thermoplastic composite joints in space during long-duration missions.

20 Nov 2024 Additive Manufacturing
CEAD launches application-specific, cartesian-style Flexcube printing cell
Fully automated, all-in-one 3D printing platform handles high-rate industrial-sized composite parts printing and postprocessing in a compact, accessible design.

20 Nov 2024 Carbon Fibers
Optimized CFRP gantry beam enhances Ultimate cutting machines
CompoTech, Kongsberg PCS collaboration integrates foam-cored design, automated placement of pitch and PAN fibers to achieve award-winning increase in speed and precision.

18 Nov 2024 Marine
Sunreef Yachts completes 43-meter single-shot hull infusion project
Sunreef 43M Eco electric catamaran, with a composite surface of 1,700 square meters, is considered to have the world’s largest infused hull.

13 Nov 2024 ATL/AFP
Addcomposites announces AFP-XS global install base milestone
More than 50 of the production-ready AFP solution for small- to medium-scale composite part manufacturing have been installed and is rapidly growing thanks to its affordability and versatility.

11 Nov 2024 Biomaterials
Xenia Materials launches 3DF filaments, expands into FDM, FFF
3D printing filament collection incorporates carbon fiber reinforcement, bio-based options.
Composites 101 See All

14 Nov 2024 Composites Basics
CW Tech Days — Upcoming and past events
CW Tech Days are virtual events dedicated to the topics impacting the composites industry today. Access past event recordings and register for upcoming Tech Days.

17 Jul 2024 Composites Basics
Five things you get with your CW subscription
Reliable news and information on where and how fiber-reinforced composites are being applied — that’s just the start of what you get from our team here at CompositesWorld.

20 Feb 2024 Consumer
Composites end markets: Electronics (2024)
Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

25 Aug 2023 Composites Basics
Celebrating 30 years of CompositesWorld, Part 1
CW explores key composite developments that have shaped how we see and think about the industry today.

21 Jul 2023 Design/Simulation
The basics of composite drawing interpretation
Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

27 Jan 2023 Composites Basics
Proper application of semi-permanent mold release systems
Performing regular maintenance of the layup tool for successful sealing and release is required to reduce the risk of part adherence.
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Webinars See All

3 Dec 2024
Troubleshooting Prepreg Cure Failure Modes with Rheological Measurements
Understanding the complexities of curing prepregs is crucial in composite material research. This study offers an in-depth exploration of prepreg cure failure modes drawing upon the capabilities of an encapsulated specimen rheometer that meets ASTM D7750. Central to the investigation are five determinants (out time, temperature, ramp rate, pressure and layup orientation) and their effects on a select grade of prepreg. By examining these parameters, the study highlights the optimal conditions and presents insights into cure states and viscosity levels, aiming to further the reliability and performance of composite materials.

10 Dec 2024
AI-Powered Scheduling for Composites: How Multi-Ply Automatically Generates Optimal Production Plans Within Minutes
Discover how Multi-Ply, a leading composite parts manufacturer, revolutionized composite production planning with Plataine’s AI-powered solution. This webinar will detail how an AI scheduling solution, designed for composite manufacturing, minimizes delays, optimizes resource allocation and drives higher throughput. Hear directly from Multi-Ply’s team on their journey to digitize planning and create accurate, large-scale production plans in minutes. Learn how automated scheduling allowed them to overcome the unique challenges of composite manufacturing, improving production accuracy, managing bottlenecks and optimizing factory resources. Gain actionable insights to automate your composite production planning, increase plan accuracy, respond quickly to production issues and leverage simulations supporting strategic decisions and growth in composites.

On Demand
Navigating the Shift: Composite Solutions for Modern Aircraft Interiors
As the aircraft interiors industry increasingly moves towards circular and sustainable solutions, it's crucial for the supply chain to adopt these innovations to stay competitive. Advanced thermoplastic composites present significant advantages, including faster production, improved recyclability and reduced weight. Join Toray for this insightful webinar where they will dive into the latest developments in thermoplastic composites and their applications in aircraft interiors. Toray will explore how these materials enable the efficient manufacture of parts while improving overall sustainability and meeting the stringent FST standards of the aviation sector. Whether you're a design engineer, materials specialist or industry professional, this session will provide valuable insights into how thermoplastic composites can drive innovation and competitiveness in aircraft interiors.

On Demand
Reinventing Quality and Efficiency in Aerospace Composites: Leveraging Dielectric Analysis for Process Control
How does a cutting-edge measurement technology evolve into a solution that drives real-time insights and transforms quality control and efficiency in composites manufacturing for aerospace applications? In this exclusive interview-style webinar, sensXPERT managing director Dr. Alexander Chaloupka will sit down with Jorge Blanco Fernandez, R&T engineer at Ensia (the Spanish entity of Testia, an Airbus Company), to uncover the story of how dielectric analysis (DEA), once a lab-based measurement tool, was transformed into a comprehensive solution for process control in the production of composite aerospace parts. Discover how Testia is constantly seeking new technologies to improve manufacturing processes and chooses dielectric measurement for its potential — only to encounter the challenges of complex data analysis. Learn how sensXPERT took this challenge head-on, turning dielectric technology into a scalable solution with automated data analysis, real-time process adjustments and in-mold material behavior insights that directly connect to quality standards. Agenda: Discovering dielectric measurement technology Complying with industry regulations The transformation to a full solution The sensXPERT process control solution Benefits and impact on aviation manufacturing

On Demand
Transforming Composites: AI-Driven Inspection for Composite Fabrication
This webinar will dive into how advanced AI neural network technology can streamline your composite inspection process, offering unparalleled speed, accuracy, real-time inspection and monitoring. Learn how automating inspections can help manufacturers improve efficiency, reduce errors and ensure consistent high-quality production. See the technology in action and explore how integrating AI can overcome your inspection challenges and elevate your operations. Agenda: AI neural network overview Flexible AI camera integration with IRIS 3D platform Precision detection capabilities Real-time monitoring and alerts Process digitization and tracking Why automate? - benefits of automating the inspection process Next steps: how to get started

On Demand
Delivering RF and EMI Technologies for the Current and Future Fight
The composites industry plays a crucial role in developing lightweight and durable materials for a range of applications, including those critical to national defense. One key focus area is the development of advanced structural materials and manufacturing technologies that support next-generation space, missile and aircraft systems for the U.S. Department of Defense (DOD). ARC Technologies LLC (ARC), a division of Hexcel Corporation, based in Amesbury, Massachusetts, is a provider of advanced composites structures, specialty materials and other unique products that provide the U.S. Department of Defense with advanced capabilities to protect service members while in harm’s way. This team’s specialty is to understand a specific need from a program office, PEO, platform manufacturer or other offices within the DOD. With that understanding, the team can design a solution, develop a prototype for test and evaluation, perform extensive in-house testing — including electromagnetic, environmental and structural testing — and then partner with the customer through platform evaluation. The Hexcel Amesbury division has a team of engineers on staff, including mechanical, chemical, electrical and research and development specialists that can provide design, testing and manufacturing capabilities to service customer requirements from concept through production. This presentation will illustrate capabilities in advanced composites and other specialty materials structures, focusing on the Hexcel Amesbury team's niche in electromagnetic signature reduction and other unique capabilities.

21 Nov 2024 New & Upcoming
Composite Technology for Advanced Air Mobility Blades Register Now
Events See All

21 Jan 2025
International Conference & Exhibition on Reinforced Plastics (ICERP)
ICERP India is an important event of the Indian composites industry organized by FRP Institute. The focus of the 2025 show will be up-gradation of composites technology in India to reach global level in terms of product quality, finishing and also to address the challenges that have to be met to achieve global standards.

26 Jan 2025
ASTM International January 2025 Committee Week
Over 12,000 ASTM standards operate globally. Defined and set by ASTM, these standards improve the lives of millions every day. Twelve ASTM committess will meet in Houston, Texas, in January 2025.

26 Jan 2025
Composites, Materials & Structures (CMS) Conference
The annual Conference on Composites, Materials, and Structures (also known as the Cocoa Beach Conference) is the preeminent export controlled and ITAR restricted forum in the United States to review and discuss advances in materials for extreme environments. The Conference started in the 1970s as a small informal gathering for government and industry to share information on programs and state-of-the-art technology. Attendance has grown to nearly 500 people while preserving this same objective to share needs and trends in high-temperature and extreme environment materials, and the latest information on advanced materials and manufacturing processes. The five-day conference program includes two to three parallel sessions per day on topics including thermal protection materials, ceramic matrix composites, carbon-carbon materials, ballistic technologies, hypersonics, and gas turbine engines. Attendees are engineers, scientists, managers, and operational personnel from the turbine engine, aviation, missiles and space, and protective equipment communities. These communities include the Navy, Air Force, Army, MDA, NASA, DARPA, FAA, DOE, engine manufacturers, missile and aircraft manufacturers, commercial space companies, and material and component suppliers. Participation is limited to U.S. Citizens and U.S. Permanent Residents only with an active DD2345 certification.

4 Mar 2025
JEC World 2025
JEC World gathers the whole value chain of the composite materials industry in Paris (France) every year and is “the place to be” for composites professionals from all over the world. The event brings together not only all major global companies, but also innovative startups in the field of composites and advanced materials, experts, academics, scientists, and R&D leaders. JEC World is also the “festival of composites”, offering a unique showcase of what composites can offer to various application sectors, from aerospace to marine, from construction to automotive, and an unlimited source of inspiration for participants from these industries.

5 Mar 2025
SE Summit 25 Paris
The Summit consists of a range of 12 high-level lectures by 14 invited speakers. Topics are composites-related innovations in automotive/transport, space/aerospace, advanced materials, process engineering, as well as challenging applications in other markets like architecture, construction, sports, energy, marine and more. High-ranked speakers are from China, Japan, USA, and Europe. Attendees are managers of CEO and CTO level in leading companies, engineers, scientists, and professionals from throughout the advanced materials and processes industry and universities. The conference day starts at 9 AM and ends with a networking dinner in the Pullman with outside a magnificent view on the Eiffel Tower. It is an outstanding occasion for networking with interesting colleagues and meeting new contacts.

5 Mar 2025
National Surface Finishing Day
Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

10 Jan 2025 New & Upcoming
Detroit Auto Show Register Now
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Whitepapers See All

10 Jan 2024
Jetcam addresses the economic importance of efficient material nesting
Jetcam’s latest white paper explores the critical aspects of nesting in composites manufacturing, and strategies to balance material efficiency and kitting speed.

8 Jan 2024
Arris Composites demonstrates advantages of natural fibers applied with Additive Molding
Arris presents mechanical testing results of an Arris-designed natural fiber thermoplastic composite in comparison to similarly produced glass and carbon fiber-based materials.

27 Dec 2023
Cevotec white paper presents novel approach for H2 tank production
Cevotec, a tank manufacturer, Roth Composite Machinery and Cikoni, have undertaken a comprehensive project to explore and demonstrate the impact of dome reinforcements using FPP technology for composite tanks.

23 Nov 2023
KCARBON and KIST develop lyocell/PLA/wood biocomposites
Initial demonstration in furniture shows properties two to nine times higher than plywood, OOA molding for uniquely shaped components.

1 Nov 2023
Exel Composites releases guide for design considerations in composite tubes
The composite tubes white paper explores some of the considerations for specifying composite tubes, such as mechanical properties, maintenance requirements and more.

21 Jul 2023
UAMMI white paper addresses composites recycling in Utah
Foundational research discusses the current carbon fiber recycling landscape in Utah, and evaluates potential strategies and policies that could enhance this sustainable practice in the region.
Articles See All

20 Nov 2024 Filament Winding
Optimized CFRP gantry beam enhances Ultimate cutting machines
CompoTech, Kongsberg PCS collaboration integrates foam-cored design, automated placement of pitch and PAN fibers to achieve award-winning increase in speed and precision.

19 Nov 2024 Carbon Fibers
Proving thermoplastic composites match carbon fiber/epoxy performance in road bikes
CDCQ, LxSim, Addcomp and Argon 18 collaborate to optimize a carbon fiber/PA6 bike seat post, democratizing AFP and demonstrating materials and process for future designs and production.

18 Nov 2024 NDI
VIDEO: AI, cameras and lasers for FOD detection
Virtek Vision demonstrates its Iris AI technology at CAMX 2024. It combines laser projection with machine learning software to detect foreign object debris during a composite layup.

15 Nov 2024 Defense
Composites business growth through diversification, innovation
San Diego-based 2024 Top Shops qualifier Rock West Composites gives an overview of its relentless commitment to improvement, including its composite capabilities and its role as a trusted player in the space market.

13 Nov 2024 Economics
Overall composites index contracting faster than previous month
New orders, production and prices components all improved over October, though the GBI is still seeing contraction.

11 Nov 2024 Post Cure
Post Cure: High-temperature CFC fixtures, racking systems for precise, efficient heat treatment
Americarb serves ultra-high temperature carbon fiber, graphite and carbon-carbon product needs with products like CFC modular composite grids used as fixtures and racking systems.

21 Nov 2024 Repair
Developing bonded composite repair for ships, offshore units
Sustainability See All

15 Nov 2024 Marine
MarineShift360 project launches new initiatives for marine industry sustainability
Life cycle assessment (LCA) tool and Industry Accelerator and University Outreach programs are designed to fast-track decarbonization as regulatory frameworks tighten and consumer demand for sustainability grows.

10 Nov 2024 Filament Winding
Mikrosam robotic filament winding cell to aid Cidetec composites projects
Delivery of the single-spindle robotic setup with an ATP head will advance the R&D organization’s work in CUBIC, GENEX and Carbo4power initiatives targeting sustainable composites development.

6 Nov 2024 Thermoplastics
Corebon, Composite Braiding partner to enhance TPC manufacturing
Collaboration aims to overcome production limitations with tubular thermoplastic composites (TPC) by using induction-heated tooling and high-quality commingled braids.

4 Nov 2024 Editorial
Changing future outcomes with the materials of the future
This past October was plagued with a series of unfortunate natural disasters that, amidst ongoing travel for CW, has provided a poignant reminder of composites’ importance in facing future events.

30 Oct 2024 Sustainability
Nlcomp is selected as a World Sailing award finalist for rComposite
Third World Sailing award nomination highlights the company’s focus on marine innovation using sustainable composite materials.

28 Oct 2024 Biomaterials
Evolving natural fiber technology to meet industry sustainability needs
From flax fiber composite boats to RV exterior panels to a circularity model with partnerships in various end markets, Greenboats strives toward its biomaterials and sustainable composites vision in an ever-changing market.

15 Nov 2024 Aerospace
NASA selects Electra for hybrid-electric aircraft concepts in AACES 2050 Program
Knowledge Centers

Closed Molding Knowledge Center
Closed mold processes have many advantages over open molding. In this knowledge center, learn the basics and vital tools needed to produce parts accurately.

Automated Composites
In the Automated Composites Knowledge Center, CGTech brings you vital information about all things automated composites.

Sensors for Composite Processing

CompositesWorld Collections
CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

Sustainability
The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

The Now and Next in Composites
CW Tech Days

Composites in Infrastructure and Construction
CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Composites in Advanced Air Mobility
Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

Thermoplastics for Large Structures
Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

Sustainability in Composites Manufacturing
Explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

Design, Simulation and Testing Technologies for Next-Gen Composite Structures
CompositesWorld’s Tech Days: Design, Simulation and Testing Technologies for Next-Gen Composite Structures is designed to provide a multi-perspective view of the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

New Space Applications
Explore the technologies, materials and strategies used by composites manufacturers working in the evolving space market.

Merging Materials and Technologies for Infrastructure and Construction
During this CW Tech Days event, sponsored by Composites One, experts will offer presentations to review and evaluate the composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Composites in the Hydrogen Economy
In these sessions, experts will discuss the emerging hydrogen economy and the opportunities for composites in this lucrative space.
Collections See All

Composites in Hydrogen Storage
A report on the demand for hydrogen as an energy source and the role composites might play in the transport and storage of hydrogen.

Recycled Composites
This collection features detail the current state of the industry and recent success stories across aerospace, automotive and rail applications.

Thermoplastic Composites
This collection details the basics, challenges, and future of thermoplastic composites technology, with particular emphasis on their use for commercial aerospace primary structures.

Tooling
This collection features recent CW stories that detail a range of tooling technologies, processes and materials.

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Re:Build Manufacturing

Re:Build Manufacturing

AS SEEN ON CW

161 Worcester Road
Ste. 606
Framingham, MA 01701 US
774-777-5272
communications@rebuildmanufacturing.com
rebuildmanufacturing.com

About Re:Build Manufacturing

Design-Build of Standard and Hi-Temperature Composites (Pyromeral) for parts-assemblies-tooling including machining and paint/coat.Tubes, sheets, angles, parts, assemblies. Serving aerospace, defense, medical, automotive, industrial and more. ISO9001/AS9100. ITAR Registered. Operating for 25+ years from our 60,000 sq. ft. facility.

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As Seen On CompositesWorld

Re:Build launches line of thermoplastic composite slitting, ply stacking equipment

Re:Build Composite Resources expands production capacity, capabilities

Re:Build Manufacturing introduces line of CFRTP tubes, profiles

Shapiro, Re:Build Manufacturing announce $81 million investment for manufacturing center creation

Re:Build Manufacturing launches novel cost estimating tool

CW Top Shops 2022: Recognizing composites industry leaders

Re:Build Oribi Composites announces quality management system certification

2020 CW Top Shops recognizes top-performing facilities

Bridging the gap between CFRP and CMC

Composites suppliers, fabricators respond to coronavirus

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