Materials

Tendons

Carbon fiber tendons take TLPs to greater depths.

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Design Issues With Tendons

    A composite tendon is essentially a rope made from small-diameter rods, which are pultruded with carbon fiber. Multiple rods are gathered together and twisted slightly to form a strand, using typical wire rope stranding methods. Depending on the performance requirements, 10 to 40 strands, about 2 to 3 inches/5

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Design Issues

    Typical FRP pipe is reciprocally filament wound with a fiber angle of ±54.75° relative to the longitudinal (0°) axis. This architecture satisfies stress loads in both the circumferential (hoop) and longitudinal (axial) directions for most pipes and pressure vessels. It withstands the in-use pressure, ther

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Some Design Issues

    A variety of resins can be used for offshore applications, depending on the requirements for the final product. General-purpose polyester offers a low-cost option that provides greater corrosion resistance than steel. Isophthalic polyester provides somewhat better corrosion resistance, while vinyl ester is pre

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Issues With Design

    Though steel is the traditional material for coiled tubing because of its low price, it is susceptible to corrosion, fatigue failure (caused by repeated coiling and uncoiling), and troublesome joints. In larger sizes, its weight can increase transport difficulties. With the advent of secondary recovery methods

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Spoolable Composite Tubular Applications

    Applications for spoolable composite tubulars can be divided into three major areas — onshore, offshore and downhole. Onshore applications, which include production and gathering lines that convey fluids between wells and surface facilities, are well-suited to spoolable composite tubing and RTP. Offshore appli

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Composite Trusses For Large Structures?

    Ebert Composites Corp. (Chula Vista, Calif., U.S.A.) is marketing a composite truss concept for large structures that has potential for offshore application. Since 1992, the company has focused on the development of large, all-composite lattice-type power transmission towers to replace galvanized steel towers.

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Composite Production Riser Projects

    ABB Vetco Gray is currently developing a 10.05 inch (ID), all-carbon fiber, top-tensioned production riser, designed for use on TLPs and spars. The design enables operation at an internal pressure of 6,000 psi and a mean bulk temperature of 175°F. Ten prototypes are currently undergoing static and fatigue test

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Riser Arch Trays, Mud Mats Provide Multiple Benefits

    In 1999, 42 composite riser arch trays were supplied by DML Composites (Plymouth, U.K.) to Halliburton Subsea for the Norsk Hydro Troll C field riser support system, in 1,100 ft/340m of water. The trays, which sit atop two 260 ft/80m tall steel jacket riser support structures, cradle the flexible risers that c

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