Reinforcements

Glass Fibers

Permali develops fire-resistant systems for naval vessels

Permali has developed Permaglass XGR2/4, a new specialist fire-resistant composite material grade that passes strict Ministry of Defence regulations.

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Glass Fibers

Lanxess halogen-free, flame-retardant compounds aim for electromobility

Glass-fiber-reinforced PA6 compounds, Durethan BKV30FN01 and Durethan BKV30FN04 DUS064, are designed for use in flame-retardant, thick-walled components.

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Core

Leveraging motorsports composites for next-gen rotorcraft

FastCan consortium integrates hollow, solid and cored CFRP into single-cure, single-piece canopy for reduced weight and cost.

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Fabrics/Preforms

CosiMo: Smart thermoplastic RTM process demonstrated for battery box cover challenge simulator

Project uses network of DEA, temperature/pressure and ultrasonic sensors plus digital simulation and AI modeling to monitor and optimize injection of caprolactam into complex glass fiber preform and in-situ polymerization of PA6.

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Carbon Fibers

DLR Institute of Structures and Design increases maturity of thermoplastic composite fuselage structures

Project with Airbus demonstrates OOA co-consolidated stringer-stiffened skin with resistance welded frame and cleats.

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Pressure Vessels

Hydrogen is poised to fuel composites growth, Part 1

Applications abound for composite tanks to store compressed H2 gas, but challenges exist in cost, size, efficiency and limited carbon fiber capacity.

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Artificial intelligence optimizes CNC milling of carbon fiber-reinforced composites

The Augsburg AI Production Network — DLR Center for Lightweight Production Technology (ZLP), Fraunhofer IGCV and University of Augsburg — use ultrasonic sensors to correlate sound to quality in composites machining.

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Natural fiber-intensive Aura EV concept car unveiled

The all-electric vehicle concept was developed with natural fiber composite body panels designed by BAMD Composites with Bcomp materials.

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Sustainability

Study reports INCA Renewtech hemp-based biocomposites radically reduce carbon emissions

Compared to lauan rainforest plywood, INCA’s BioPanels are reported to reduce carbon emissions, waste production and water consumption.

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Aerospace

Short carbon fiber compounds expand reach of thermoplastic composites

With fiber weight fractions of up to 50% and an array of thermoplastic matrices available, injection molding compounds are expanding composites’ capabilities.

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