Weaving

RTM

Structural preform technologies emerge from the shadows

Not yet in full production, with one exception, all are aimed at accelerating composite part manufacture at fast automotive rates.

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Weaving

Wind blades: Pi preforms increase shear web failure load

Easily coinfused structural joint increases ultimate strength and fatigue life, offering solutions for designers as blades get longer and move offshore.

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Molds/Tools

Maximum thrills: Minimal tools

Water slide manufacturer’s disastrous fire loss opens door to a closed molding process that reduces the number — and cost — of production molds, promising future gain.

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Construction

Manhole covers: Composites replace cast iron on university campus

Traditional cast-iron manhole covers are replaced on a college campus with composite versions manufactured by Fibrelite Composites (Skipton, North Yorkshire, U.K., and Pawcatuck, Conn.).

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Aerospace

Tailored Fiber Placement: Besting metal in volume production

Affordable automated production of highly optimized preforms and parts.

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Paris Air Show 2013: A century of aircraft progress

Torrential rains couldn’t dampen the spirit of innovation or stop the flood of business aerospace announcements.

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Automotive

Formula 1 team optimizes car design-to-build process

FEA-to-CAD translation tool opens doors to cross-department communication and frees up time for R&D and test-piece manufacture.

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Additives and modifiers: Matrix optimization

New and reengineered modifiers for thermosets and thermoplastics target previously elusive goals in composites processing and performance.

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Weaving

Fiber sizings: Coupling agent companions

Although the primary function of sizing is to protect the fiber from abrasion damage by acting as a dry lubricant during processing functions such as weaving, sizing expert Andy Brink, business development manager at Michelman SARL (Cincinnati, Ohio), says sizings on reinforcements used in composites also contribute to adhesion at the fiber/resin interface.

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Revisioning the Viper: Clamshell hood challenge

Autoclave-cured carbon-fiber prepreg hood/fender combo proves as technically formidable as it is visually stunning.

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