Composites Molds/Tools

Composite parts are typically formed in molds, also known as tools (see CompositesWorld’s introduction to fabrication methods for a primer on manufacturing methods). Tools can be made from virtually any material. For parts that will be produced in low quantities and can be cured at ambient or low temperature, or for prototype parts, where tight control of dimensional accuracy isn’t of prime importance, materials such as fiberglass, high-density foams, machinable epoxy boards or even clay or wood/plaster molds often are suitable.

Bladder-assisted compression molding derivative produces complex, autoclave-quality automotive parts
Carbon Fibers

Bladder-assisted compression molding derivative produces complex, autoclave-quality automotive parts

HP Composites’ AirPower technology enables high-rate CFRP roof production with 50% energy savings for the Maserati MC20.

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Airtech
Smart Tooling

Latest Molds/Tools Articles

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Molds/Tools

Juggerbot 3D announces MSU, ORNL as partners for hybrid LFAM composites project

Air Force-funded initiative looks to LFAM thermoset, thermoplastic advancement for fast, inexpensive composite tooling production.  

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Epoxies

Base Materials introduces BE890 epoxy tooling board

Base Materials introduces a high-performance, toughened epoxy tooling board designed for thermoforming and vacuum forming processes, direct-to-part applications and more.

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Molds/Tools

Airtech, Ascent Aerospace partner to accelerate AM tooling adoption

A combination of Airtech’s 3D printing materials and Ascent’s production capabilities aim to support increased use of composite additive tooling in spaces like defense and aerospace.

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Aerospace

Jamco America partners with Airtech for 3DP tool recycling

Aerospace manufacturer joins forces with composite materials company to achieve sustainable manufacturing practices that overcome traditional composite layup tooling. 

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Composite tooling specialist displays compression mold capabilities

CAMX 2024: Century Tool specializes in the in-house design, build and run-off of dimensionally large parts and Class A surface tooling.

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Curing

Corebon induction heating

This sidebar to CW’s August 2024 feature article reviews this technology for more efficient composites manufacturing and why it aligns with Koridion active core molding.

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Knowledge Centers

CompositesWorld Collections
CompositesWorld Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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CW Tech Days: Bonding and Welding
CW Tech Days: Bonding and Welding

Join us for insights into advanced bonding techniques and welding processes for composite materials to ensure durability and structural integrity.

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Sustainability
Sustainability

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

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NewStar Adhesives - Nautical Adhesives
Alpha’s Premier ESR®
Airtech
CompositesWorld
Airtech International Inc.

Latest Molds/Tools News And Updates

Glass Fibers

Norco GFRP molds meet high-quality cast concrete beam production needs

A project with P&M successfully achieved manufacture of six 20-meter-long architectural beams for an R&D facility with near-seamless surfaces and on a tight production schedule.

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Molds/Tools

Adapa reconfigurable mold technology replaces one-off fabrication

From hand lamination to thermoforming, the company’s adaptive mold enables the production of complex, curved structures without the waste or time associated with more traditional molds.

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Sustainability

Fyous launches infinitely reusable manufacturing mold tech

PolyMorphic Moulding technology uses 28,000 digitally controlled pins to create a shape from a 3D CAD shape in less than 20 minutes, achieving zero waste and enabling parts production 14 times faster than 3D printing.

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Molds/Tools

TPI, UMaine, ORNL to leverage world’s largest polymer 3D printer for wind turbine tooling

Ingersoll Masterprint LFAM printer will be used to produce and demonstrate 100% recyclable tooling that could cut large composite blade development cycles and tooling costs by as much as 50%.

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Molds/Tools

Century Tool investment boosts efficiency, capability in tooling for composites

Designer and builder of compression molds for composite structures installs seven-axis CNC deep-hole drilling and milling machine to improve productivity.

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Massivit, Sika to co-brand digital tooling materials for Massivit 10000 series

Strategic MOU initially introduces SikaBiresin CIM 120 and SikaBiresin CIM 80 to serve crucial composites market needs for 3D printing tooling, prototyping and more.

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recycle carbon fiber
Eliminate Quality Escapes  With LASERVISION AI
ColorForm multi-component injection
HEATCON Composite Systems
ColorForm multi-component injection

Featured Posts

Molds/Tools

Optimized rib-reinforced hollow composites via printed molds

Addyx topology optimization and water-soluble mandrel enables simultaneous rib and skin layup for one-shot, high-strength, lightweight structures.

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Automation

Plant tour: BeSpline/Addcomp, Sherbrooke, QC, Canada

Composites automation specialist increases access to next-gen technologies, including novel AFP systems and unique 3D parts using adaptive molds.

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Molds/Tools

Mold 3D printing helps automate composite bathtub, shower production

As part of its efforts to automate as much of its production process as it can, Lyons Industries acquired a Massivit 10000 additive manufacturing system to quickly produce high-performance molds and support fixtures.

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Aerospace

3D-printed CFRP tools for serial production of composite landing flaps

GKN Aerospace Munich and CEAD develop printed tooling with short and continuous fiber that reduces cost and increases sustainability for composites production.

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Molds/Tools

Plant tour: Airtech International, Springfield, Tenn., U.S.

Fifty years of supplying materials for composites manufacturing includes custom fabrication and now aims to advance 3D-printed tooling, parts and new resins.

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ATL/AFP

Nine factors to consider when designing composites cure tooling

Gary Bond discusses the common pitfalls and compromises when designing good cure tooling and their holistic significance for a robust composite production process.

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Airtech International Inc.