Composites Molds/Tools

Composite parts are typically formed in molds, also known as tools (see CompositesWorld’s introduction to fabrication methods for a primer on manufacturing methods). Tools can be made from virtually any material. For parts that will be produced in low quantities and can be cured at ambient or low temperature, or for prototype parts, where tight control of dimensional accuracy isn’t of prime importance, materials such as fiberglass, high-density foams, machinable epoxy boards or even clay or wood/plaster molds often are suitable.

Plant tour: BeSpline/Addcomp, Sherbrooke, QC, Canada
Plant Tours

Plant tour: BeSpline/Addcomp, Sherbrooke, QC, Canada

Composites automation specialist increases access to next-gen technologies, including novel AFP systems and unique 3D parts using adaptive molds.

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Smart Tooling
Eliminate Quality Escapes  With LASERVISION AI

Latest Molds/Tools Articles

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Molds/Tools

Adapa reconfigurable mold technology replaces one-off fabrication

From hand lamination to thermoforming, the company’s adaptive mold enables the production of complex, curved structures without the waste or time associated with more traditional molds.

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Molds/Tools

Fyous launches infinitely reusable manufacturing mold tech

PolyMorphic Moulding technology uses 28,000 digitally controlled pins to create a shape from a 3D CAD shape in less than 20 minutes, achieving zero waste and enabling parts production 14 times faster than 3D printing.

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Pressure Vessels

TPI, UMaine, ORNL to leverage world’s largest polymer 3D printer for wind turbine tooling

Ingersoll Masterprint LFAM printer will be used to produce and demonstrate 100% recyclable tooling that could cut large composite blade development cycles and tooling costs by as much as 50%.

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Molds/Tools

Century Tool investment boosts efficiency, capability in tooling for composites

Designer and builder of compression molds for composite structures installs seven-axis CNC deep-hole drilling and milling machine to improve productivity.

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Massivit, Sika to co-brand digital tooling materials for Massivit 10000 series

Strategic MOU initially introduces SikaBiresin CIM 120 and SikaBiresin CIM 80 to serve crucial composites market needs for 3D printing tooling, prototyping and more.

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Belotti to integrate hybrid BEAD system with Adaxis AdaOne software

Through this strategic collaboration, BEAD’s additive and subtractive capabilities for large-scale AM composite tooling production are made more accessible.

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Knowledge Centers

Closed Molding
Closed Molding

Closed mold processes offer many advantages over open molding. This knowledge center details the basics of closed mold methods and the products and tools essential to producing a part correctly.

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CompositesWorld Collections
CompositesWorld Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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CW Tech Days: Sustainability
CW Tech Days: Sustainability

This CW Tech Days event will explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

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Airtech
NewStar Adhesives - Nautical Adhesives
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Airtech
Airtech International Inc.

Latest Molds/Tools News And Updates

Molds/Tools

Plyable releases AI-powered mold design tool

Plyable continues to rid composites engineers of workflow bottlenecks through an end-to-end automated system — from mold design to quotation to manufacturing fulfillment.  

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Epoxies

Comprehensive group portfolio targets holistic engineering, tooling and epoxy resins

JEC World 2024: The RAMPF Group is bringing together three of its divisions — RAMPF Composite Solutions, RAMPF Tooling Solutions, and RAMPF Group Inc. — delivering a variety of materials and services to the composites industry.

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National Composites announces partners with compression toolmaker Laval 

The new alliance will broaden National Composites’ capabilities in SMC and BMC and tooling, while providing customers with comprehensive solutions, from initial design to final delivery.

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Belotti retrofits Vega CNC center in BEAD hybrid machine for D-Composites

Combined LSAM and five-axis CNC milling capabilities will optimize D-Composites’ production services, flexibility and cut time and cost for composite tooling manufacture.

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Prepregs

PRF Composite Materials granted U.K. patent for Q.tool

Innovative prepreg tooling is highly drapable, capable of forming complex carbon fiber tooling shapes, in addition to reducing through thickness porosity and only requiring one debulk during layup.

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Molds/Tools

ORNL conducts sustainability analysis of 3D-printed composite molds

A comprehensive lifecycle, cost and carbon emissions study on carbon fiber molds, produced for New York’s concrete Domino building, cites economic benefits over wood alternatives.

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MITO® Material Solutions
CompositesWorld
HEATCON Composite Systems
Release agents and process chemical specialties
Carbon Fiber 2024

Featured Posts

Application

Mold 3D printing helps automate composite bathtub, shower production

As part of its efforts to automate as much of its production process as it can, Lyons Industries acquired a Massivit 10000 additive manufacturing system to quickly produce high-performance molds and support fixtures.

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Digitization

3D-printed CFRP tools for serial production of composite landing flaps

GKN Aerospace Munich and CEAD develop printed tooling with short and continuous fiber that reduces cost and increases sustainability for composites production.

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Cutting/Kitting

Plant tour: Airtech International, Springfield, Tenn., U.S.

Fifty years of supplying materials for composites manufacturing includes custom fabrication and now aims to advance 3D-printed tooling, parts and new resins.

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Curing

Nine factors to consider when designing composites cure tooling

Gary Bond discusses the common pitfalls and compromises when designing good cure tooling and their holistic significance for a robust composite production process.

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Molds/Tools

Proper application of semi-permanent mold release systems

Performing regular maintenance of the layup tool for successful sealing and release is required to reduce the risk of part adherence.

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Feature

Metal AM advances in composite tooling, Part 2

Toolmakers and molders continue to realize the benefits of additive versus conventional/subtractive manufacturing of molds and mold components.  

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Composites product design
CAMX 2024
Advert for lightweight carrier veils used in aero
Carbon Fiber 2024
Composites product designs