Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Composites 4.0

ZAero project update

The 2019 final review demonstrated integration of an automated CFRP process chain: AFP inline inspection and rework, cure and resin flow sensors, part performance prediction and a decision support tool for line operators.

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Wind/Energy

Digital thread vs. digital twin

Visualizing the difference between digital representations and data flows and understanding the applications that are changing composites manufacturing and business models.

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Composites 4.0

Composites 4.0: Where to start?

Sensors, IoT platforms, data analytics — the tools for more intelligent, efficient manufacturing abound, but where to start is actually much simpler.

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Automation

No business case for reteaching robots

DLR Center for Lightweight Production Technology has developed an AI-equipped work cell where collaborative robots can switch from producing composite rear pressure bulkheads to fuselage panels without requiring reprogramming or retraining.

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Out of Autoclave

Composites 4.0: Architecture and ontology

Adaptive systems, IoT platforms and apps, the need for 4.0 standardization and a new way to develop and certify composite aerostructures.

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ATL/AFP

Remotely installing an AFP system amid COVID-19 travel restrictions

Addcomposites has completed remote installation of AFP-XS for Regional Institute of Advanced Materials (IRMA) in France.

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Trends

Swinburne University and CSIRO's Industry 4.0 Testlab for Composite Additive Manufacturing 

Australia and Germany collaborate to build Composites 4.0 production line for competitive advantage in next-gen manufacturing and workforce.

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Carbon Fibers

Carbon fiber-reinforced concrete accelerates in Germany

TU Dresden and C3 – Carbon Concrete Composite demonstrator aims to reduce concrete material use by 50% and CO2 emissions by up to 70%; Hitexbau touts high-volume automated production for carbon fiber textile grids.

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The making of glass fiber

The old art behind this industry’s first fiber reinforcement is explained,with insights into new fiber science and future developments.

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Aerospace

Coriolis Composites and Edixia develop inline inspection for AFP

Video and discussion of how the sensor and software operate to boost composites productivity

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Wind/Energy

Innovative pressurized hydrogen storage for integrated vehicle structures using composites

Chained tubular storage tanks using semi-finished thermoplastic composite products offer flat designs aimed at easy integration into universal vehicle architectures.

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Carbon Fibers

Vertical Aerospace used Plyable to go from CAD to first flight in less than 90 days

Composite tooling specialist’s online portal, distributed manufacturing network and automated tool design helped optimize CFRP molding tools and timeline.

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Aerospace prepreg and carbon fiber
Composite raw materials
VersaMix® meter mix system
CAMX 2024
High-Performance Composites