Design & Tooling

Molds/Tools

Lightweight, stable large-tool concept requires no master model

After two years of testing, partners Advanced Composites Group (ACG, Tulsa, Okla.) and GrafTech (Parma, Ohio) are commercializing the ACG GRAFOAM FPA-20 tooling system, a new concept in dimensionally stable, low-mass, high-temperature-compatible composite tooling. The system’s foundation is carbon foam.

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C-Scan inspection facility cuts cost for commercial copter

Bell Helicopter Textron’s (Ft. Worth, Texas) 429 helicopter, first revealed in 2008, is targeted to individual, corporate and emergency-services customers.

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Aerospace

AFP/ATL design-to-manufacture: Bridging the gap

Managing production of a structure made via fiber or tape placement often requires software-aided  manipulation of the subtle differences between that which is designed and that which can be manufactured.

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Carbon Fibers

Composite wing key to high-speed stability

First mass-produced CFRP wing helps supercar achieve downforce and lateral acceleration values superior to many GT racing cars.

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Neat resin specimen fabrication aids

To obtain quality experimental data, one must have access to quality test specimens.

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Infrastructure

Aircraft simulation gets composites aware

Rapid software evolution enables faster, better virtual solutions to complex composite design problems.

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Mechanical wedge grips for tensile testing

In tensile testing, wedge grips are used on both ends of the specimen to position the specimen in the test frame.

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Marine

Finite element analysis garners performance gains for yacht component

In the ongoing quest to reduce weight in high-performance sailing yachts, no part goes unexamined or untouched.

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Medical

Prototyping and manufacturing by additive fabrication

 Additive fabrication (AF) technology, such as laser sintering (LS) and fused deposition modeling (FDM), encompasses a wide range of applications. The earliest was rapid prototyping to support design, concept modeling, fit/function testing, and pattern making without the need to construct expensive tooling for prototypes and test articles. Manufacturers also are using AF to produce jigs, fixtures, drill guides, and other manufacturing and assembly tools.

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Inside Analysis: Simulating VARTM for better infusion

A resin flow simulation tool is helping to optimize liquid molding of aerospace parts.

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HyperX Software for Composite Structural Analysis
Smart Tooling
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HEATCON Composite Systems
Airtech International Inc.