Design & Tooling

Biomaterials

National Composites Centre wild water champion spearheads project for U.K.’s first sustainable kayak

A wild water kayak, made from composite materials and manufactured using Recyclamine technology, presents new solutions for sustainability and a challenge for graduate engineering team.  

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BMI

Materials & Processes: Tooling for composites

Composite parts are formed in molds, also known as tools. Tools can be made from virtually any material. The material type, shape and complexity depend upon the part and length of production run. Here's a short summary of the issues involved in electing and making tools.

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AIM3D evaluates potential of composite extrusion modeling 3D printing test with PA6GF30

Glass fiber-reinforced polyamide 3D-printed test specimens proved higher tensile strength, cost effectiveness compared to injection molding and conventional 3D printing processes.  

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Plant tour: National Institute for Aviation Research, Wichita, Kan., U.S.

NIAR, located at Wichita State University in the heart of the American aerospace manufacturing industry, has evolved to become a premier hub of teaching, R&D, creativity and innovation.

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Composites 4.0

Voith Composites partnership with Gazechim Group delivers Carbon4Tool tooling system to Europe

With Gazechim Group as the European distributor, Voith hopes to empower faster, easier and more effective CFRP tool manufacturing via its next-generation technology.  

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Automotive

Ducati introduces lightweight motorcycle seat support rear frame

Forged molding compound (FMC) material from Mitsubishi Chemical and Gemini Composites replaces aluminum part on Ducati Hypermotard 939, reduces part weight by 40%.   

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Trends

Airtech 3D-printed composite tooling takes Brumos Racing team to Pikes Peak 100th running

As the Brumos Racing technical partner, Airtech assisted BBi Autosport’s vehicle manufacture by providing aerodynamic enhancements to the Porsche GT2 RS Clubsport via Dahltram printing resins and Print-Tech.  

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Composite prepreg tack testing

A recently standardized prepreg tack test method has been developed for use in material selection, quality control and adjusting cure process parameters for automated layup processes.

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Wind/Energy

JEC World 2022, Part 3: Emphasizing emerging markets, thermoplastics and carbon fiber

CW editor-in-chief Jeff Sloan identifies companies exhibiting at JEC World 2022 that are advancing both materials and technologies for the growing AAM, hydrogen, automotive and sustainability markets.

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VoloConnect four-seater aircraft takes first flight

Volocopter eVTOL prototype configuration makes first flight after only 17 months in the making, continues to target 2026 entry into service.

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Smart Tooling
Airtech
Composites in New Space Applications
KraussMaffei Metering Systems
HEATCON Composite Systems
Sika Filling & Fairing Compounds Polyester & Epoxy
Eliminate Quality Escapes  With LASERVISION AI
Alpha’s Premier ESR®
Airtech International Inc.