Design & Tooling

Joby begins first conformity test, enters next phase of certification process

First series of conformity tests were completed at Toray Advanced Composites’ U.S. facility, with thousands more to be performed to achieve type certification of the composite eVTOL.

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Automotive

Protocol aims to improve testing of thermal runaway for composite EV battery enclosures

Hyundai-Kia and Forward Engineering developed a resistive, heater-based material test, recently published as a UL standard, to aid and speed composite battery enclosure development.

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Intelligence-based design, advanced simulation capabilities added to Siemens NX software

Part of the company’s Xcelerator portfolio, Siemens NX has been revamped for design, topology, lattice and orientation optimization as well as enhanced AI and ML functionality.

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Boeing all-composite cryogenic fuel tank proves technology readiness

Ultra-lightweight tank passes critical test campaigned  by NASA, intended for a variety of aerospace applications and beyond.

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Bonding

Laser bondline inspection becomes reality

One of the Holy Grails of composites manufacturing has been reliable verification of adhesive bondline strength integrity. A technology that does just that has arrived.

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Thermoplastics

NIAR-WSU, Victrex begin NCAMP materials and process qualification for AFP

In-depth investigation into AFP machine variability on composite allowables begins on carbon fiber-reinforced thermoplastic (CFRTP) test panels to achieve certification framework.

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Infusion

Air-cushion barge serves ice, shallow water operations with infused carbon fiber propellor ducts

Four composite propellor ducts supplied by A C Marine & Composite drive forward the steel-built hybrid hovercraft design to provide essential services year-round in the North Caspian Sea.

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Aerospace

Airbus C295 technology demonstrator makes maiden flight, proves novel design, manufacturing processes

C295 Flight Test Bed 2 (FTB2) tests OOA composite semi-morphing wing, flaps and flap tabs, as well as SatCom antenna for future turboprop aircraft.

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Glass Fibers

Hybrid battery cover: Materials, process decisions

A Q&A with Timo Huber, vice president of HRC’s Advanced Composite Technology Center, discusses material and process considerations for HRC Group’s SMC electric vehicle battery cover research project.  

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Construction

CFRTP E-bike frames enable repair and end-of-life repurposing 

Under its Novel Composites E-Bike project, the NCC, with Starling Cycles and Composite Braiding, proved the use of thermoplastics for the production of electric mountain bicycle frames.

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