Materials

Out of Autoclave

New hybrid solar energy system uses composites to lower costs

Patent-pending 5D Watts system increases solar energy production four times vs. conventional non-composite flat panels while lowering weight and installation cost.

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Sustainability

Composites recycling becomes a necessity

Boeing and Airbus each is generating as much as a 1 million lb of cured and uncured carbon fiber prepreg waste each year from 787 and A350 XWB production. If you include the entire supply chain for these planes, the total is closer to 4 million lb/year. And with the automotive industry poised to consume (and waste) more carbon fiber than ever, recycling of composite materials has become an absolute necessity. The technology is there, but the markets are not. Yet.

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Infrastructure

Composites help to repair earthquake-damaged bridges

Utah researchers designed a new repair process that involves carbon fiber-reinforced polymer “donuts” to fix damaged bridges quickly.

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Cost-effective aerocomposites: Dry fiber AFP and resin infusion

Aurora Flight Sciences and NONA Composites aim to improve toughness, repeatable aerospace quality and affordability for large-scale NASA structures.

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Carbon Fibers

Coming to carbon fiber: Low-cost mesophase pitch precursor

Advanced Carbon Products LLC has developed and patented a continuous manufacturing process for the production of mesophase pitch carbon fiber precursor that will cost as little as $1.50/lb.

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Sustainability

Thermoplastic composite wings on the horizon?

OUTCOME, a project under the Clean Sky 2 program, aims to industrialize out-of-autoclave thermoplastic primary aerostructure.

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NDI

Carbures, el Puerto de Santa Maria, Spain

On a rapid and audacious growth trajectory, this Tier 2 supplier based on the Iberian Peninsula opens the doors of three foundational facilities near Spain’s aerospace epicenter.

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Carbon Fibers

Up close and personal with Solar Impulse 2

CW was at the scene when the composites-intensive Si2 landed in Phoenix, AZ.

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Carbon Fibers

Carbon/epoxy Cadillac hood in production

While they typically keep their research efforts close to the vest, automakers and automotive Tier suppliers nevertheless are always in the process of evaluating the multitude of materials available for lightweighting.

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Glass Fibers

Composites in tornado shelters

A new design aims to defeat the threat from debris, both as heavy piles preventing exit and as projectiles traveling at ballistic speeds.

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