Materials

Automotive

Deep draw: Unique laminate architecture enables bus part

For a major mass-transit manufacturer, Amtech LLC (Wapato, Wash.) successfully thermoforms a luggage cover with a remarkably deep draw of 40 inches (1,016 mm), using a laminate architecture that includes a top layer of 0.180-inch/4.5-mm gauge Grade 4800 thermoplastic sheet, supplied by Boltaron (Newcomerstown, Ohio).

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Thermoplastics

Cure for cratering: Gel coat perfected with design of experiments software

Resin manufacturer Interplastic Corp. – Thermoset Resins Div. (St. Paul, Minn.), a major gel coat producer, recently developed a new gel coat with the aid of Design-Expert design of experiments software from Stat-Ease Inc. (Minneapolis, Minn.).

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Carbon Fibers

In new Corvette Stingray, another step forward for composites

Plasan Carbon Composites puts its "pressure press" process, developed with Globe Machine, to work in the manufacture of the hood and roof for the new 2014 Corvette Stingray, introduced last week at the Detroit Auto Show.

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Fabrics/Preforms

TenCate's acquisition of Amber Composites a sensible surprise

TenCate, known for years as a thermoplastics specialist, is signaling more and more that it wants to move into new markets with new materials.

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Adhesives

An impec-able bike frame: Handmade by machine

Long on technology firsts, this optimized, automated manufacturing process produces nothing short of the “perfect” bike frame.

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Consumer

Next-generation braiding for next-gen bike

When Grenchen, Switzerland-based Bicycle Manufacturing Co. (BMC) decided to braid the tubes for its impec racing bike frame, the use of carbon fiber and the complex tube designs and shapes prompted the use of radial braiding technology from August Herzog Maschinenfabrik GmbH & Co. KG (Oldenburg, Germany)

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Aerospace

A400M wing assembly: Challenge of integrating composites

The Atlas military transport’s decade of development has lighted the path for Airbus wing development on the A350 and future programs.

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Molds/Tools

Kinetic sculpture made possible with carbon fiber composites

Halo, an unusual wind-activated kinetic sculpture is realized with the help of Gurit (Newport, Isle of Wight, U.K.) and molder Innovation Composites (South Nowra, New South Wales, Australia)

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Wind/Energy

Bi-angle fabrics find first commercial application

Bicycle manufacturer sees dramatic productivity gains using unbalanced fabrics conceived at Stanford University and manufactured by Chomarat.

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Wind/Energy

Waiting for $5/lb carbon fiber?

HPC editor-in-chief Jeff Sloan suggests we say goodbye to $5/lb carbon fiber and expect that composites will earn their way onto autos by saving drivers money.

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