CW Blog

Carbon Fibers

Multi-flange RTM frames enable radical rear fuselage design

The Clean Sky 2 Advanced Rear End (ARE) demonstrator combines patented new frame design, thermoset and thermoplastic composites and smart tooling to advance aircraft design and cut weight, cost and production time.

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Focus on Design

Digital design, multi-material structures enable a quieter supersonic NASA X-plane

NASA’s composites-intensive X-59 QueSST experimental aircraft is set for its first flight by the end of 2022, after nine years of design, manufacture, assembly and testing by Lockheed Martin Skunk Works.

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Sustainability

Moving toward next-generation wind blade recycling

Suppliers, fabricators and OEMs across the composite wind blade supply chain ramp up existing technologies, develop better reclamation methods and design more recyclable wind blades.

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Application

Graphene nanotubes enhance conductivity, performance of composite printing sleeves

Two customer projects demonstrate that small amounts of OCSiAl's TUBALL nanotubes can replace carbon black for fiberglass composite printing sleeves.

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Work In Progress

High-performance sustainability and cost-efficiency advance with HiPerDiF

In the latest chapter of the HiPerDiF (High Performance Discontinuous Fibre) story, commercial production is on the near horizon for high-performance composite materials that are both sustainable and formable, leading to simpler, more cost-efficient composites manufacturing.

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Troubleshooter

Troubleshooting thermal design of composite battery enclosures

Materials, electrical insulation and certification are all important factors to consider when optimizing electric battery performance against potential thermal runaway.

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Improving analyses of composite pressure vessels

Accurate geometry modeling and equivalent material property approximations captured by WoundSim will play a role in improving COPV analyses.

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Economics

Composites Index experiences fluctuating expansion

The GBI: Composites Fabricating continues to shift between accelerated and slowed expansion in short periods of time, but not enough to anticipate risk of contraction.

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Additive for Composites and Composites for Additive

CompositesWorld’s Jeff Sloan joins Peter Zelinski in an episode of the AM Radio podcast about how composites and 3D printing are changing one another.

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SPONSORED

Difficult Materials Make Automated Fabric Cutting More Indispensable than Ever

With lingering supply chain shortages, difficult-to-cut materials like Kevlar and many others demand a more accurate and efficient cutting process. Automated cutting is the answer.

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Automotive

Clemson Composites Center: Working with industry to transform composites

Offering liquid and thermoplastic composites molding, LCA-weighted simulation, full testing to validate materials/process data cards, CCC’s digital life cycle approach unites manufacturing, microstructure, part property map and structural analysis.

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Digital Demos

Must-have capabilities in a large-format additive manufacturing machine

Thermwood’s Large-Scale Additive Manufacturing (LSAM) system comes equipped with many features that make fabrication of large fiber-reinforced polymer parts and structures fast, efficient and accurate.

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Aerospace prepreg and carbon fiber
High-Performance Composites
CAMX 2024
Composite raw materials
VersaMix® meter mix system