CW Blog

Digital Demos

KVE INDUCT: Welding a torsion box demonstrator

To meet sustainability targets and market demands, the aerospace industry is searching for alternative joining methods. Automated assembly of thermoplastic composite structures by induction welding offers a solution. (Sponsored)

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Wind/Energy

CompositesWorld is on the road again

Since CW’s infancy, its editors have strived to imbue its coverage with a sense of place, whether that’s through plant tours, facility visits or trade shows. After a pandemic, this has never seemed more important.

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Prepregs

SuCoHS project: Advancing composite solutions for parts with high thermal and mechanical loads

New materials, structural concepts and manufacturing using sensors for composites that resist fire, temperature and loads while providing weight and cost savings versus metals.

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Glass Fibers

Multi-material steel/composite leaf spring targets lightweight, high-volume applications

Rassini International was challenged by Ford Motor Co. to take weight out of the F-150 pickup truck. Rassini responded with a multi-material steel/composite hybrid leaf spring system that can be manufactured at high volumes.

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CW Tech Days: Design, Simulation and Testing Technologies for Next-Gen Composite Structures

Designed to provide a multi-perspective view of the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection, this one-day online event will feature presentations from design and materials experts representing a range of composites industry stakeholders including academia, CAD and CAE software suppliers, laboratories, and fabricators.

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Trends

Composites supply chain and production disruptions – how can AI and digitalization help?

Digitizing and creating the factory of the future is a journey, but it has the potential to help composites manufacturers address real-life disruptions and enable fast replanning of production operations for increased flexibility and enterprise-level performance.

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Glass Fibers

Refurbishing bridges at half the time, cost versus replacement

Instead of demolishing and rebuilding bridges, SUREbridge doubles the strength and durability of existing structures with an FRP deck for a smart, sustainable solution.

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Automation

Cycling forward with bike frame materials and processes

Fine-tuning of conventional materials and processes characterizes today’s CFRP bicycle frame manufacturing, whether in the large factories of Asia or at reshored facilities in North America and Europe. Thermoplastic resins and automated processes are on the horizon, though likely years away from high-volume production levels.

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Work In Progress

Long-fiber liquid crystal polymers

High-performance, injection moldable grades to be offered with long glass, carbon fiber options.

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From sailplanes to composites repair: Growing composite training opportunities over the years

Mike Hoke discovered his interest in the composites industry at a young age. His journey eventually led him to Abaris Training Resources, which he owned and evolved for more than 30 years.

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Composite rotary milking platform evolves via process innovations

Infusion and LRTM-based processes and design enabled Waikato Milking Systems to bring a lighter, less labor-intensive platform to the global dairy market.

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Application

Athletic shoe developed with repurposed thermoplastic waste

Manufactured via a single-step molding process, Decathlon’s Traxium Compressor soccer cleats propel the sporting goods market toward more recyclable solutions.

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Composite raw materials
Aerospace prepreg and carbon fiber
CAMX 2024
High-Performance Composites
VersaMix® meter mix system