Reinforcements
Composites Air Cans Lighten Riser Loads
Low-pressure air cans, designed to add buoyancy to a spar platform’s riser string, are good candidates for composite materials. Up to 12 ft/3.7m in diameter and from 30 to 60 ft/9.2 to 18.5m long, the hollow structures support the riser weight and take load off of the platform’s hull. Typically installed insid
Read MoreComposite Drill Pipe An Available Option
Lincoln has been producing flexible composite drill pipe for short-radius, horizontal drilling since 1991. Its nominal 2.375 inch /60.3 mm (OD), 30 ft/9m long pipe shaft is filament wound with 12K carbon fiber combined with glass fibers in epoxy resin over an elastomeric liner. Standard API rotary shoulder too
Read MoreComposite Drilling Risers Many Years In The Making
The development of rigid composite riser systems has a history that spans two decades. Beginning in 1979, Aerospatiale and the Institut Français du Pétrole (IFP) developed a 15,000 psi, 4 inch composite tubular. Although this project started out as a feasibility study, by the mid-1980s it had led to the manufa
Read MoreCustom Wet Layup Repair Solutions
In the second group are customized repairs, employing glass or carbon reinforcement, wet out with vinyl ester, polyester or epoxy resin and applied to the pipe by trained personnel, have been available since the mid-1990s. Selection of reinforcement material, wrap thickness and overlay length is dictated by th
Read MoreComposites Used For Repair by Statoil
Statoil has used composites to repair steel topside components for more than 10 years on the Statfjord and Gullfaks platforms, using wet layup methods designed for each application, says Melve. “We repaired four water lines at an onshore oil storage facility between 1983 and 1987,” he says. “After nine years,
Read MoreCatenary Composite Risers
Catenary risers are able to absorb much more motion than top-tensioned risers, and, thus, are a common solution for wells tied back to an FPSO. Such a vessel experiences very high first-order motion in response to initial contact with wind or waves, making catenary risers a better solution than rigid component
Read MoreComposite Production Riser Projects
ABB Vetco Gray is currently developing a 10.05 inch (ID), all-carbon fiber, top-tensioned production riser, designed for use on TLPs and spars. The design enables operation at an internal pressure of 6,000 psi and a mean bulk temperature of 175°F. Ten prototypes are currently undergoing static and fatigue test
Read MoreComposite Accumulator Bottles Perform In Service
A riser tensioning system for a TLP consists of a tensioning ring and framework, with four to eight hydraulic cylinders — each with an attached pressure vessel or “accumulator bottle” — to support and allow movement of the rigid riser pipe. Installed in the riser wellbay, this primary structural system is desi
Read MoreChanging The Paradigm
In Gibson’s opinion, large composite structures will be proven onshore, in civil infrastructure. “What will happen is that large pultruded parts and those made with other means will become commonplace,” he maintains, “and then the technology will migrate to other areas, including offshore oil.” Dr. Char
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