CW Blog

Out of Autoclave

Automated Preforming, Part 2: Glide Forming

Flat layups are shaped into stringers with different cross-sections, lengths, thicknesses and curvatures using a single machine at rates up to 10 mm per second.

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Work In Progress

3D TPC structural preforming process lightens car doors

Automated cell manufactures and pre-impregnates continuous-fiber 3D preforms for injection/compression overmolding of parts with complex shapes, and tailored structural properties.

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Braiding

An aerocomposites wish list

Boeing R&T fellow Tom Tsotsis offers his vision of how design and manufacture of composite parts and structures might evolve in the aerospace industry.

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Pressure Vessels

Preforming goes industrial: Part 1

ATL and AFP-based preforming options now abound for processing dry and/or impregnated reinforcements as quickly as 1 minute or less with potential yearly part yields in the millions.

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Sustainability

Composites recycling is gaining traction

Although CW’s coverage of composites recycling dates back over a decade, informal statistics still show that only ~2% of composites-related companies are active recyclers. That said, three years since our most recent feature on the subject, there is demonstrably greater interest and activity, and real applications of recycled fiber are growing.

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Weaving

Composites at AIA 2017

The ACMA Architectural Division exhibited its 4th annual Composites Pavilion and 2nd annual COMPOSITES CHALLENGE for architectural students.

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Focus on Design

Composite submersibles: Under pressure in deep, deep waters

Manned deepsea exploration calls for a highly engineered composites solution that saves weight and preserves life — at 6,500-psi service pressure.

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Wind/Energy

Polyurethane’s processing speed, properties enable bigger blades

Decade-long development effort reaches key wind energy cost-reduction milestone using epoxy-besting infusion resin.

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Weaving

Automated Preforming, Part 1: Numbers and Landscape

CW’s multi-blog series on preforming begins with an overview and quick look at the numbers: 1-minute take time, 10-15 seconds per layer, 490-kg/hr and 3.5 million parts/year. Are you ready for serial CFRP production?

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Bio-composite surfboard fins

New materials trim weight, add sustainability.

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Thermoplastics

Composites recycling: Gaining traction

Recycling of carbon fiber, glass fiber and — at last — resins, is growing as new players enter the space.

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Aerospace

European SAMPE meeting explores composites innovation

High spots from SAMPE Europe’s Summit 17.

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