Processes

Aerospace

Firefly Aerospace to automate composite rocket production with Ingersoll AFP machine

The company plans to transition manufacture of its Alpha and Beta all-composite launch vehicles to automated fiber placement starting in 2021.

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Sustainability

Aviation research program kicks off for continuous complex composite profiles

InPro project combines blow molding technology with Continuous Compression Molding (CCM) process for efficient, sustainable continuous composite profile production.  

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Infusion

Oli46 Resin Blocker maintains infusion vacuum level

Technical flange is designed to avoid resin waste up to 80%, improve surface finish and save on cost and production time.

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Thermwood demonstrates novel 3D printing approach for large vessel molds

Thermwood 3D-printed and trimmed five-foot-tall sections that were then bound together and bolted to form a complete female mold. The entire mold section, made of four printed pieces, weighs 4,012 pounds and required 65.5 hours to print.

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Aerospace

Moving forward on the Multifunctional Fuselage Demonstrator (MFFD)

Clean Sky 2’s MFFD program continues to move toward its goal of delivering a welded, thermoplastic composite fuselage demonstrator using next-generation manufacturing processes.

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Curing

Adapa, ElectroHeat partner for reconfigurable thermoforming solution

Off-the-shelf solutions will pair curing oven and reusable adaptive mold to fit standard panel sizes for lower-cost composites manufacturing.

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Henkel, Carbon partnership offers additive manufacturing solutions

The combination of Loctite materials and 3D-printing expertise opens doors for the adoption of high-performance additive manufacturing at scale for industrial customers.  

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Episode 33: Ethan Escowitz, Arris Composites

CW Talks checks in with Ethan Escowitz, co-founder and CEO of Arris Composites, to learn about the Additive Molding technology his company has developed.

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Trends

Victrex, Daher, attain next-gen thermoplastic aircraft panel milestone

The developed panel is a 176-ply laminate, 32-millimeter-thick composite structure and uses Victrex AE 250 PAEK-based thermoplastic composites.   

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Trends

Brightlands Materials Center advances continuous fiber 3D printing in Limberg Bike

Other composites innovations include recyclable CFRP connectors, interwoven Dynema/carbon fiber reinforcements and integrating damage sensors into the frame.

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Kent Pultrusion
ELFOAM rigid foam products
Greenerd Compression Molding
Custom Hydraulic Press Manufacturing
Wabash
Toray Advanced Composites hi-temperature materials
Real Time Resin Degassing Measurement
HEATCON Composite Systems
Airtech International Inc.