Work In Progress

Thermoplastics

3D printing and AFP join forces in automotive demonstrator

Bavarian auto industry and TU Munich research how to reduce molding costs by combining continuous fiber and 3D-printed composites.

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Carbon Fibers

Multi-flange RTM frames enable radical rear fuselage design

The Clean Sky 2 Advanced Rear End (ARE) demonstrator combines patented new frame design, thermoset and thermoplastic composites and smart tooling to advance aircraft design and cut weight, cost and production time.

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Prepregs

High-performance sustainability and cost-efficiency advance with HiPerDiF

In the latest chapter of the HiPerDiF (High Performance Discontinuous Fibre) story, commercial production is on the near horizon for high-performance composite materials that are both sustainable and formable, leading to simpler, more cost-efficient composites manufacturing.

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Epoxies

Multi-material steel/composite leaf spring targets lightweight, high-volume applications

Rassini International was challenged by Ford Motor Co. to take weight out of the F-150 pickup truck. Rassini responded with a multi-material steel/composite hybrid leaf spring system that can be manufactured at high volumes.

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Glass Fibers

Long-fiber liquid crystal polymers

High-performance, injection moldable grades to be offered with long glass, carbon fiber options.

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Work In Progress

Can 3D printing debottleneck prototype tool production?

Preliminary IACMI/ORNL study evaluates viability of using polymer additive tooling to compression mold SMC.

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Recycling

Pressurized steam-based composites recycling for full fiber reclamation

Longworth’s DEECOM process for composites recycling claims to produce intact fiber and resin reclamation with near-virgin properties.

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Envisioning high-volume, 100% composite wheels

Vision Wheel debuted its first carbon fiber composite wheel at CAMX 2021, claiming its low-cost, high-volume process can be scaled up for performance vehicles, UTVs and — ultimately — passenger EVs.

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Hybrid battery cover: CAE approach

A Q&A with Benedikt Fengler, co-founder and composites simulation specialist for Simutence provides a more in-depth take on moldfilling, warpage and assembly simulations performed in HRC Group’s SMC battery cover feasibility study.  

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NASA Institute develops carbon nanotube-based composites for Mars spacecraft

The five-year project employs computational modeling techniques to build composite panels that are three times stiffer and stronger than current carbon fiber to enable manned missions to Mars.

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Composites product design
MITO® Material Solutions
Advert for lightweight carrier veils used in aero
NewStar Adhesives - Nautical Adhesives
Airtech
Release agents and process chemical specialties
HEATCON Composite Systems
HEATCON Composite Systems
Advert for TFP nonwovens featuring AAM aircraft