Work In Progress

Trends

Infinite Composites: Type V tanks for space, hydrogen, automotive and more

After a decade of proving its linerless, weight-saving composite tanks with NASA and more than 30 aerospace companies, this CryoSphere pioneer is scaling for growth in commercial space and sustainable transportation on Earth.

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Work In Progress

Type V pressure vessel enables lunar lander

Exploratory IM-1 lunar landing mission to feature a unique, all-composite unibody Type V pressure vessel designed for cryogenic propulsion. 

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Aerospace

Composite molding compound replaces Invar for lightweight small satellite structures

Patz Materials and Technologies and Lawrence Livermore National Laboratory developed a new monolithic optics housing with 80% less weight, near-zero CTE and the high-volume manufacturing required for commercial space.

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Aerospace

Engine vane demonstrates potential for gapped, unidirectional dry fiber for infusion

GKN Aerospace and its partners developed an aircraft demonstrator component made with TeXtreme’s latest Gapped UD material, proving out a dry, infusible tape meant to compare in performance to UD prepreg.

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Composites 4.0

Modular, robotic cells enable high-rate RTM using any material format

Airborne’s automated ply placement systems at Airbus, GKN Aerospace and Teijin Automotive Technologies aim to maximize flexibility and intelligent automation.

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Core

Drag-based wind turbine design for higher energy capture

Claiming significantly higher power generation capacity than traditional blades, Xenecore aims to scale up its current monocoque, fan-shaped wind blades, made via compression molded carbon fiber/epoxy with I-beam ribs and microsphere structural foam.

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Carbon Fibers

Large-diameter composite pipe repairs Detroit sewage system

QuakeWrap's 16-foot-diameter FRP pipes will transfer more than half of Detroit's sewage from a pump station.

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Nanomaterials

Ultra-lightweight skis demonstrate potential of graphene-reinforced composites

With a graphene additive, Folsom Custom Skis evolved and optimized the material makeup of its carbon fiber composite touring skis for higher performance at a lighter weight.      

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Carbon Fibers

Robotized system makes overmolding mobile, flexible

Anybrid’s ROBIN demonstrates inline/offline functionalization of profiles, 3D-printed panels and bio-based materials for more efficient, sustainable composite parts.

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Out of Autoclave

MFFD thermoplastic floor beams — OOA consolidation for next-gen TPC aerostructures

GKN Fokker and Mikrosam develop AFP for the Multifunctional Fuselage Demonstrator’s floor beams and OOA consolidation of 6-meter spars for TPC rudders, elevators and tails.

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