Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Space

“Smart tooling” cuts time and risk for complex unitized composite structures production

One-piece bladder tooling helps to actualize NASA/Boeing’s revolutionary fluted core design for next-gen cryogenic fuel tank skirt.

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Aerospace

Inflexion technology: complex composites without fasteners

Spirit AeroSystems has developed production methods using rigid-flexible tooling for more affordable unitized composite aerostructures.

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Recycling

Recycled carbon fiber proves its potential for aircraft interiors

An Airbus-led team characterizes RCF veils and shows their ability to best glass fiber composite sidewalls in cost, weight and surface finish.

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Fiber patch preforms help tailor kiteboard performance

Automated means for laying fiber only where needed offers new potential to fine-tune torsional stiffness and flexibility to board and rider styles.

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Adhesives

Composite stars brighten the holidays

Light, durable design pleases eyes and budget.

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Infrastructure

Disruptive composite infrastructure

FiberCore Europe claims the "Holy Grail" of delamination-resistant FRP bridge and infrastructure components with its patented InfraCore technology.

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RTM

Wet compression molding

Automated process cuts cycle time and cost for CFRP parts with potential for 65% fiber volume via Dynamic Fluid Compression Molding variant.

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Carbon Fibers

Turnkey manufacturing systems: Part-per-minute thermoplastic composites

Pinette Emidecau Industries’ (PEI, Chalon-sur-Saône, France) leads a consortium of providers that are collaborating on the Quilted Stratum Process (QSP), a means to accelerate thermoplastic composites processing in the auto industry.

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Turnkey manufacturing systems: Aiming for automotive-industry volume production

Fives Cincinnati (Hebron, KY, US) has announced an integrated manufacturing system for automotive composites comprising two automated manufacturing cells.

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Turnkey manufacturing systems: Simplifying automated HP-RTM

Having offered turnkey systems for composites since the 1990s for sheet molding compound (SMC), long fiber thermoplastic (LFT) and glass mat thermoplastic (GMT), Dieffenbacher (Eppingen, Germany) now has automated systems for high-pressure resin transfer molding (HP-RTM).

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Epoxies

Turnkey manufacturing systems: Automated RTM for aerospace

German Aerospace Center’s (DLR) Center for Lightweight Production Technology site in Stade, Germany, has developed EVo, an automated production line capable of 100,000 complex composite parts/yr.

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Turnkey manufacturing systems: Materials, markets and maturation

Automated production cells promise affordability and less risk in scaling up composites production, but are they really the path forward?

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