Hannah Mason

Hannah Mason Technical Editor

Thermoplastics

Composite sidewall cover expands options for fire-safe rail components

R&D project by CG Rail explores use of carbon fiber-reinforced thermoplastics and recycled manufacturing scrap to meet fire safety, weight and volume targets.

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Core

Teijin Automotive innovates core technologies for body panels

The company’s latest Hexacore and Foam-A-Core products have been developed to meet needs for high impact, fast cycle times and low moisture absorption.

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Application

Lighter, stronger, faster bionic hand aided by composites design

Psyonic’s touch-sensing prosthetic hand leverages bionic technology, 3D printing and a carbon fiber composite exterior for light weight, high strength and high-tech functionality.

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Recycling

Anmet launches chipboard panels made from recycled composites

Starting from university R&D collaborations, the Polish recycling company has patented a shredding and manufacturing process for wood-replacement chipboards for use by the construction industry.

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Trends

CW Top Shops 2022: Recognizing composites industry leaders

The highest-performing facilities from the 2022 CW Top Shops benchmarking survey share insights about business growth, overcoming labor shortages, sustainability best practices and more.

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Defense

Plant tour: Renegade Materials Corp., Miamisburg, Ohio, U.S.

Renegade Materials is known for high-performance prepregs for aerospace applications. Following its acquisition by Teijin in 2019, the company has expanded capacity and R&D efforts on a range of aerospace-targeted materials.

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Sustainability

ASCEND program update: Designing next-gen, high-rate auto and aerospace composites

GKN Aerospace, McLaren Automotive and U.K.-based partners share goals and progress aiming at high-rate, Industry 4.0-enabled, sustainable materials and processes.

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Focus on Design

Seat frame demonstrates next-generation autocomposites design

Light weight, simplified/cost-effective manufacturing, passenger comfort and safety informed materials and process innovations and won awards for the 2022 Toyota Tundra‘s second-row seat frame.

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Pultrusion

Novel processes for hybrid thermoset-thermoplastic pultruded parts

CFRP pultrusion and pullwinding specialist Epsilon Composite combines thermoplastic overmolding with traditional thermoset processes, demonstrated through aircraft struts and industrial applications.

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Application

Refurbished Einstein yacht demonstrates innovative composites repair and redesign

Years of creative engineering work went into resurrecting the composites-intensive IMOCA 60 racing yacht — with award-winning results.

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Aerospace

High-temperature composite 3D printing facilitates design, manufacture of deployable space structures

Opterus R&D employs an AON3D printer and OOA prepregs to build the tooling, prototypes and end-use versions of its foldable CFRP satellite structures.

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Market Outlook

Composites end markets: Automotive (2023)

Electrification and a focus on sustainability lead to opportunities and innovations in composites, from battery enclosures to structural components and more.

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High-Performance Composites
VersaMix® meter mix system
CAMX 2024
Composite raw materials
Aerospace prepreg and carbon fiber