Compression Molding

Automotive composites: Structural underbody

For Detroit’s Big Three, a joint precompetitive composite design, development, fabrication and testing program nears successful completion.

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Aerospace

Carbon fiber food tray arm: Better and cheaper

CW Conferences director Scott Stephenson summarizes the substance of a presentation at the High Performance Resins 2011 conference (Seot. 27-28) by Mohammad Moniruzzaman (SABIC Innovative Plastics, Pittsfield, Mass.), who detailed the development of a carbon fiber composite food tray arm for passenger aircraft seat backs.

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Press refurbishment a cost-effective strategy for improving production

When a U.S.-based molder of composite friction materials used in aircraft braking systems recently upgraded its factory capabilities, French Oil Mill Machinery Co. (Piqua, Ohio) agreed to rebuild 10 of the molder’s 400-ton presses

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Autoclave

An out-of-autoclave progress report

CW Conferences director Scott Stephenson recalls Dale Brosius’ update on Quickstep’s out-of-autoclave work for the F-35 program.

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Pultrusion

Small wind gets big

Massive growth, complex blade designs reopen challenging market in wind energy niche.

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High-speed press cure for high-speed racers

Trapped tooling and compression molding bring cocuring efficiencies to previously autoclave-cured, aerodynamic fins and planes.

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Wind/Energy

Small wind: Green energy gets greener

Kilowatt-rated vertical axis wind turbines supply green electric power where utility-scale turbines can’t.

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Adhesives

Low-volume thermoplastics: Differential pressure molding

Cost-effective tooling and presses enable semi-automated prototyping and low-volume production of thermoplastic composites.

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Future combat helmet: Promising prototype

Tape laying, thermoforming methods hold hope for rapid coforming of thermoplastic shell and ballistic liner for U.S. Army’s future warfighter headgear.

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Thermoformable thermoplastic composites

Thermoplastic composites that can be shaped into finished parts via thermoforming are proliferating as the thermoforming process gains traction, particularly in aerospace manufacturing. The following short article and chart provide some guidance in terms of sourcing.

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Wabash
Kent Pultrusion
U.S. Polychemical Acrastrip
ELFOAM rigid foam products
Toray Advanced Composites hi-temperature materials
CIJECT machines and monitoring systems
HEATCON Composite Systems
Keyland Polymer Webinar Coatings on Composite & AM
Airtech International Inc.