Composites Design & Simulation

Designers of composite parts can choose from a huge variety of fiber reinforcements and resin systems, a situation that gives infinite design freedom but adds to composites’ complexity. Along with cost factors, knowledge of material properties is a prerequisite to satisfactory product design. The mechanical properties, orientation, and type of fibers; the properties of the resin; the fiber-to-resin ratio and behavior of the combined materials; and the intended fabrication process are all factors to consider in the design of a composite part.

Carbon fiber, bionic design achieve peak performance in race-ready production vehicle
Design/Simulation

Carbon fiber, bionic design achieve peak performance in race-ready production vehicle

Porsche worked with Action Composites to design and manufacture an innovative carbon fiber safety cage option to lightweight one of its series race vehicles, built in a one-shot compression molding process.

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Smart Tooling
Airtech

Latest Design/Simulation Articles

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Digital workflows optimize material yields, design and productivity

CAMX 2024: TruComposites and Evolv GMP digital manufacturing solutions by Magestic Technologies drive efficiencies and precision across composites manufacturing disciplines.

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CoreTech, Xnovo bring 3D imaging to Moldex3D molding software

Moldex3D users will now be able to conduct accurate 3D fiber orientation simulations using calibrated fiber parameters.

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Aerospace

Aurora reveals latest SPRINT X-Plane design concept

An Aurora and Boeing team advances its high-speed, vertical lift concept to the preliminary design phase, which features three lift fans, a more refined composite exterior and an uncrewed cockpit.

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Anaglyph releases Laminate Tools version 5.2

Nesting, design, GUI and viewing features have been improved or added to the composites design software tool.

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NCC leads composites manufacturing phase of eXtra wing demonstrator

Key structural elements for a 6-meter section of the Airbus biomimetic wing were undertaken by NCC engineering specialists to produce 28 one-off flying parts.

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Pressure Vessels

Optimizing robotic winding of composite tanks and pipes

Pioneer in mandrel-based reinforced rubber and composite products, TANIQ offers TaniqWindPro software and robotic winding expertise for composite pressure vessels and more.

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Knowledge Centers

Sustainability
Sustainability

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

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Closed Molding
Closed Molding

Closed mold processes offer many advantages over open molding. This knowledge center details the basics of closed mold methods and the products and tools essential to producing a part correctly.

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CompositesWorld
NewStar Adhesives - Nautical Adhesives
Industrial CNC Routers
TFP is now James Cropper
Airtech International Inc.

Latest Design/Simulation News And Updates

Molds/Tools

Plyable releases AI-powered mold design tool

Plyable continues to rid composites engineers of workflow bottlenecks through an end-to-end automated system — from mold design to quotation to manufacturing fulfillment.  

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Composites 4.0

New Frontier Technologies launches digital twinning, high-fidelity simulation capability

3D imaging and analysis capability illustrates detailed, quality characterization and performance simulation of composites and other advanced materials that properly captures the as-manufactured component.

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Comsol releases version 6.2 of Comsol Multiphysics software

Latest version of comprehensive simulation software speeds up computations and introduces surrogate model functionality.

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SMC simulation tool enhances design optimization

CAMX 2023: FiRMA, Engenuity’s new approach to SMC, uses a predictive technique that accurately reflects material properties and determine the performance range an SMC part or structure will exhibit.

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Aerospace

D-JOINTS project helps engineers protect composite aircraft structures from lightning strikes

Design of innovative composite hybrid joints with electromagnetic compatibility project tested and validated two types of joint technologies plus software tool for faster design.

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Automotive

Zenvo Automotive announces partnership with Managing Composites

New benchmarks for performance, design and safety can be anticipated with the Aurora platform, backed by Managing Composites’ support of the hypercar and supercar industry, and its extensive knowledge in composite materials and simulation.

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Thermwood Corp.
Carbon Fiber 2024
Composites product design
PIONEERING COMPOSITE MANUFACTURING SOLUTIONS
Carbon Fiber 2024

Featured Posts

Multi-scale 3D CT imaging enables digital twinning, high-fidelity simulation of composite structures

Computed tomography (CT) provides highly accurate 3D analysis of internal microstructure, performance simulation of carbon fiber/PEEK satellite strut.

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Aerospace

Improving carbon fiber SMC simulation for aerospace parts

Simutence and Engenuity demonstrate a virtual process chain enabling evaluation of process-induced fiber orientations for improved structural simulation and failure load prediction of a composite wing rib.

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Numerical tool with mean stress correction demonstrated for fatigue life estimation of thermoplastic composites

To aid design of fatigue-resistant structures, Econ Engineering has developed an algorithm to evaluate ply-based cyclic stiffness degradation combined with an FE failure check, validated for a CF/PAEK pressure vessel.

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Carbon Fibers

Optimized approach to predict delamination failure in CFRTP structures

ARRK Engineering and Mitsui Chemicals improved delamination prediction accuracy to help optimize absorbed energy/failure load for an overmolded TAFNEX CF/PP UD tape bumper beam.

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The basics of composite drawing interpretation

Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

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Automotive

Jeep all-composite roof receivers achieve steel performance at low mass

Ultrashort carbon fiber/PPA replaces steel on rooftop brackets to hold Jeep soft tops, hardtops.

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CAMX 2024
HEATCON Composite Systems
Airplane in the air with Collins Aerospace Logo
KraussMaffei Metering Systems
TFP is now James Cropper