Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Filament Winding

Dawn Aerospace UAV spaceplane certified for flight, develops smart COPVs

Targeting multiple flights/day, nitrous-based propulsion company also works with Com&Sens and ESA to develop composite-overwrapped pressure vessels with embedded sensors toward qualified 30-liter tanks by 2025.

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Construction

Duplicor biocomposite cladding aids redevelopment of ABN AMRO office building in Amsterdam

Chosen for low CO2 footprint, RC value >9, fire resistance, light weight and high strength, Duplicor façade structures are key to two-story extension.

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General Atomics wins DOE contract to develop silicon carbide CMC for fusion power plants

GA-EMS will leverage experience with SiGA SiC/SiC cladding for nuclear fuel rods to develop new SiC composite foam and other materials for fission and magnetic fusion programs.

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Thermoplastics

ITHEC 2024 finalizes conference program, features CW panel on TPC certification for future airframes

The International Conference and Exhibition on Thermoplastic Composites on Oct. 9-10, 2024 features top speakers and sessions on novel TPC technologies and applications in automotive, aerospace, hydrogen and more.

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Thermoplastics

Combining multifunctional thermoplastic composites, additive manufacturing for next-gen airframe structures

The DOMMINIO project combines AFP with 3D printed gyroid cores, embedded SHM sensors and smart materials for induction-driven disassembly of parts at end of life.

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Aerospace

OVERLEAF tackles thermoplastics, open cell insulation, sensors and testing for LH2 tank

Newsletter #4 gives latest status on EU project’s work toward thermoplastic composite tanks with 40% storage density of cryogenic hydrogen for future zero emissions aircraft.

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Aerospace

Plant tour: Aernnova Composites, Toledo and Illescas, Spain

RTM and ATL/AFP high-rate production sites feature this composites and engineering leader’s continued push for excellence and innovation for future airframes.

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Aerospace

Aernnova Composites, leader in composites R&D

This sidebar to CW’s July 2024 feature article reviews the company’s achievements and capabilities through years of composites R&D programs.

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Aerospace

EASA introduces Certification Readiness Level scale for aircraft technologies

Developed in partnership with Clean Aviation and the CONCERTO project, the CRL scale will provide a digital certification framework to shorten time to market for disruptive technologies with improved safety.

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Automotive

“Structured air” TPS safeguards composite structures

Powered by an 85% air/15% pure polyimide aerogel, Blueshift’s novel material system protects structures during transient thermal events from -200°C to beyond 2400°C for rockets, battery boxes and more.

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Molds/Tools

Fyous launches infinitely reusable manufacturing mold tech

PolyMorphic Moulding technology uses 28,000 digitally controlled pins to create a shape from a 3D CAD shape in less than 20 minutes, achieving zero waste and enabling parts production 14 times faster than 3D printing.

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Pressure Vessels

Honda begins production of 2025 CR-V e:FCEV with Type 4 hydrogen tanks in U.S.

Model includes new technologies produced at Performance Manufacturing Center (PMC) in Marysville, Ohio, which is part of Honda hydrogen business strategy that includes Class 8 trucks.

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Composite raw materials