Processes

CAMX 2022 exhibit preview: Schuler North America

Schuler’s smart control systems are said to achieve high material savings by reducing waste throughout the material cutting, distribution and forming processes.

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Toyota Tundra composite seatback design awarded 2022 Altair Enlighten Award

BASF, Flex-N-Gate, L&L Products and Toyota limited an all-steel assembly, cutting 60 parts down to four composite pieces for 20% weight savings.  

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A digital twin to validate SMC performance in suspension structures

High-fidelity, anisotropic behavior material card, integrated with process simulation, structural FEA and validated with CT and physical tests enables optimization proven in award-winning SMC suspension knuckle.

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Work In Progress

Low-void, large-scale, high-volume 3D-printed composites

Among its many composites-related projects, Oak Ridge National Laboratory recently installed its first AMCM test cell, combining extrusion with compression molding for fast, low-void, low-porosity thermoplastic composite parts.

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Cutting/Kitting

Plataine HoneycombOptimizer tackles three-axis honeycomb cutting operations

Dynamic, efficient optimization software features a nesting algorithm for intuitive work order processing, optimal cut plans and up to 10% material savings.  

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Anisoprint partners with Jacobs University, SIT to establish composite 3D printing ecosystem

On-campus continuous fiber 3D printing based in Bremen, Germany, fosters research, education and technology transfer through materials development, process and design method improvement.  

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Desktop Metal introduces FreeFoam photopolymer resins

New family of products are able to produce durable and dimensionally accurate closed-cell, complex-designed foam parts without tooling via digital light processing.  

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Filament Winding

CorPower Ocean delivers first commercial-scale composite WEC hull

Custom-built, environmentally controled workcell forms integral part of composite hull construction, will lead to future manufacturing scaleup and mobility.  

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Construction

CFRTP enables better, greener smartphones

Carbon Mobile’s “monocoque” design eliminates separate case, cover and frame, better protects electronics and simplifies disassembly.

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Sensors

Twenco develops sensors for smart molds and process control in resin infusion and composites welding

Non-invasive DEA and NDT Analyzer for multi-parameter monitoring, QA and control, including real time simulation feed and 3D process visualization across and through composite parts.

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Wabash
Toray Advanced Composites hi-temperature materials
U.S. Polychemical Acrastrip
ELFOAM rigid foam products
Kent Pultrusion
IRIS Ai-enabled Camera
HEATCON Composite Systems
Airtech
CompositesWorld