Processes

Multi-material steel/composite leaf spring targets lightweight, high-volume applications

Rassini International was challenged by Ford Motor Co. to take weight out of the F-150 pickup truck. Rassini responded with a multi-material steel/composite hybrid leaf spring system that can be manufactured at high volumes.

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Construction

Refurbishing bridges at half the time, cost versus replacement

Instead of demolishing and rebuilding bridges, SUREbridge doubles the strength and durability of existing structures with an FRP deck for a smart, sustainable solution.

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Purdue-related startup Araqev creates quality-control software for additive manufacturing

Araqev software expected to help reduce estimated $2 billion in global losses when using AM through machine learning models that simulate shape deviations for future prints.

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Curing

Saint-Gobain, Roctool join efforts to boost composite 3D textile preform parts manufacturing

3D automated knitted preform layup technology and heat and cooling technologies for additional curing efficiency open a new window of application opportunities for composite and thermoplastic parts.

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Aerojet Rocketdyne secures large RL10 engine contract from United Launch Alliance

One-hundred and sixteen RL10C-X engines for the Vulcan Centaur rocket will incorporated a 3D-printed main injector and main combustion chamber, and 94-inch monolithic composite nozzle.

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Infusion

NCC and Synthesites work toward intelligent manufacturing for resin infused composites

The National Composites Centre (NCC) and Synthesites develop an advanced closed loop control system for resin infusion with non-invasive sensors, real-time resin flow monitoring and accurate, in-situ estimation of online viscosity and glass transition temperature.

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RTM

Composite rotary milking platform evolves via process innovations

Infusion and LRTM-based processes and design enabled Waikato Milking Systems to bring a lighter, less labor-intensive platform to the global dairy market.

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ATL/AFP

CompoTech, Bilsing carbon fiber gondola beam development key for simplifying tooling management

Stiffer EOAT design for automotive tandem press line tooling increases load capacity and productivity, overcomes strokes per minute limitation and improves factory interchangeability.

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Out of Autoclave

Haydale Graphene awarded Innovate UK grant to develop smart composite tooling

The ESENSE project aims to replace costly autoclave processes with a multi-zone OOA self-heated tooling solution, potentially cutting lead times by 20%, energy by 15% and halving the cost of autoclave manufacturing.

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Biomaterials

Notox surfboards combine upcycled carbon fiber from Airbus with Sicomin bio-resin

One-hundred percent upcycled fabrics declared unusable for aerospace applications go through a wet lamination process with vacuum bag consolidation to produce the sustainable Notox R-Carbon products.

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