Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Thermoplastics

AON3D debuts AON M2+ printer to fabricate high performance end-use parts

Printer aimed to exceed aluminum parts using chopped carbon fiber and high-performance polymers (e.g., PEEK, PEKK, ULTEM) via widely available, off-the-shelf filaments.

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Aerospace

Firefly to become the premier supplier of spaceflight composite components for New Space industry

Negotiating to supply components, such as composite overwrapped pressure vessels (COPV), to external customers, as part of full product line and new space marketplace.

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Automation

DLR develops concept for final assembly line with artificial intelligence

High-rate production enabled by pre-selection of assembly-ready components, without manual compensation measures, based on neural network training.

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Robotic computed tomography – removing NDT barriers for composites

Radalytica uses collaborative robots, ultra-sensitive X-ray photon detectors and the ability to combine CT with ultrasound, surface profiling and other inspection methods to optimize composites part quality, production and reduce cost.

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Composites 4.0

OTOMcomposite develops software for Composites 4.0 production using laser-assisted tape placement and winding

Optical thermal optimization model (OTOM) software enables inline monitoring and control for improved part quality and reduced production time and cost of in-situ consolidated thermoplastic composites and Type IV pressure vessels.

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GE, LM, NREL complete successful automated blade finishing trials

Pilot project started in 2020 leverages knowledge of advanced composites processing together with sensing, robotics and automation for low-cost solutions to boost throughput by 30%.

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Wind/Energy

Universal Hydrogen signs deals with three airlines for hydrogen propulsion retrofits

Carbon fiber storage tanks will reduce the Dash-8’s cabin space from 56 seats to 40 seats, but enable emissions-free travel up to approximately 460 miles.

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Pressure Vessels

Hyzon Motors unveils new hydrogen storage system using composites for reduced weight and cost

Integrated composites with metal frame could cut storage system weight by 43%, cost by 52% and component count by 75%, based on a single-rack system with five hydrogen cylinders.

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Carbon Fibers

More Affordable Small Aircraft Manufacturing project in Clean Sky 2 replaces metal nacelle with composites

SAT-AM project composite nacelle reduced component weight by at least 10%, reduced the number of elements by more than 35%, resulted in a more uniform structure and reached TRL 6.

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Thermoplastics

The evolution of additive composites

Defining additive composites manufacturing and how its merge with conventional processes is providing new solutions and a path forward.  

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Carbon Fibers

DigiProp positions Dowty Propellers and its customers for sustainable, next-generation platforms

AMRC aids R&D program including foam thermoforming, complex braiding, thermoplastics and digital twin/thread for higher performance, lower weight with first applications in process.

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Construction

Solution-based digital composites fabrication

MIT evolves liquid biomaterials into a new approach for sustainable engineered composite structures.

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