Processes

Space mission maximized via minimized survivability

CFRP design and manufacturing flexibility prove key in first spacecraft fuel tank designed to disintegrate upon reentry for improved mission efficiency and debris mitigation.

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Molds/Tools

Faster cycle, better surface: Out of the autoclave

GM is first automaker to use Class A CFRP parts from new pressure-press technology.

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Biomaterials

Press-molding method emulates autoclave

Rubber tool insert avoids consolidation pressure “dead zones” and slashes cost.

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Class A CFRP body panels: Six-minute cure

Gurit CBS-based laminate/process combo mints parts with twice the thermal performance in one-sixth the time.

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Marine

The structural grid: Prefabrication

Digitally designed and cut, preformed and preinfused stringers and bulkheads reduce boat weight, labor and cycle time and improve boatbuilder process control.

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Construction

Composites slake the world's thirst

As the global thirst for drinkable water increases, the composites industry is drinking in the tremendous possibilities in seawater desalination.

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Thermoplastics

Paddleboard productivity: Adhesively bonded hull/deck is key

Dragonfly Boatworks LLC's (Vero Beach, Fla.) new standup paddleboard for fly fishing is built without fasteners, with the aid of SG200-40 methacrylate adhesive from SCIGRIP Smarter Adhesive Solutions (Durham, N.C.).

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Out of Autoclave

An impec-able bike frame: Handmade by machine

Long on technology firsts, this optimized, automated manufacturing process produces nothing short of the “perfect” bike frame.

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Autoclave

Bi-angle fabrics find first commercial application

Bicycle manufacturer sees dramatic productivity gains using unbalanced fabrics conceived at Stanford University and manufactured by Chomarat.

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Carbon Fibers

Infusion of aerostructures: Doubling down on the details

For this carbon-fiber composite manufacturer, little things make big differences in a not-quite-new but still novel double-bag infusion technique.

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Toray Advanced Composites hi-temperature materials
Kent Pultrusion
ELFOAM rigid foam products
Wabash
U.S. Polychemical Acrastrip
HEATCON Composite Systems
CIJECT machines and monitoring systems
Visual of lab with a yellow line
Release agents and process chemical specialties