Plant Tours

Plant tour: Airbus, Illescas, Spain

Airbus’ Illescas facility, featuring highly automated composites processes for the A350 lower wing cover and one-piece Section 19 fuselage barrels, works toward production ramp-ups and next-generation aircraft.

Hannah Mason
Technical Editor, CompositesWorld

Plant tour: BeSpline/Addcomp, Sherbrooke, QC, Canada

Composites automation specialist increases access to next-gen technologies, including novel AFP systems and unique 3D parts using adaptive molds.

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Plant tour: Daher Shap’in TechCenter and composites production plant, Saint-Aignan-de-Grandlieu, France

Co-located R&D and production advance OOA thermosets, thermoplastics, welding, recycling and digital technologies for faster processing and certification of lighter, more sustainable composites.

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Plant tour: Arris Composites, Berkeley, Calif., U.S.

The creator of Additive Molding is leveraging automation and thermoplastics to provide high-volume, high-quality, sustainable composites manufacturing services.

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Plant tour: Spirit AeroSystems, Belfast, Northern Ireland, U.K.

Purpose-built facility employs resin transfer infusion (RTI) and assembly technology to manufacture today’s composite A220 wings, and prepares for future new programs and production ramp-ups.

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Plant tour: Airtech International, Springfield, Tenn., U.S.

Fifty years of supplying materials for composites manufacturing includes custom fabrication and now aims to advance 3D-printed tooling, parts and new resins.

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Plant tour: Joby Aviation, Marina, Calif., U.S.

As the advanced air mobility market begins to take shape, market leader Joby Aviation works to industrialize composites manufacturing for its first-generation, composites-intensive, all-electric air taxi.

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CIJECT machines and monitoring systems
NewStar Adhesives - Nautical Adhesives
Airtech
Release agents and process chemical specialties

Plant tour: Aernnova Composites, Toledo and Illescas, Spain

RTM and ATL/AFP high-rate production sites feature this composites and engineering leader’s continued push for excellence and innovation for future airframes.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

CompositesWorld's top ten plant tours of all time

The editors at CW have been lucky enough to visit many unique facilities over the years. These tours have provided an in-depth look into these company’s manufacturing processes and their of state-of-the-art equipment and technologies. Here are the top ten plant tours our audience took an interest in. 

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Plant tour: Middle River Aerostructure Systems, Baltimore, Md., U.S.

The historic Martin Aircraft factory is advancing digitized automation for more sustainable production of composite aerostructures.

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Plant tour: Renegade Materials Corp., Miamisburg, Ohio, U.S.

Renegade Materials is known for high-performance prepregs for aerospace applications. Following its acquisition by Teijin in 2019, the company has expanded capacity and R&D efforts on a range of aerospace-targeted materials.

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Plant tour: Albany Engineered Composites, Rochester, N.H., U.S.

Efficient, high-quality, well-controlled composites manufacturing at volume is the mantra for this 3D weaving specialist.

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Plant tour: Avel Robotics, Lorient, France

From AFP hydrofoils to more efficient aircraft parts, Avel uses digital design, multiprocess production and a rule-breaking approach for complex 4D composites.

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Plant tour: AvCarb, Lowell, Mass., U.S.

Composites are often selected for their structural properties, but at AvCarb, innovation in carbon fiber-based products has driven fuel cell technology advances for decades.

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Alpha’s Premier ESR®
HEATCON Composite Systems
IRIS Ai-enabled Camera
Airtech International Inc.

Plant tour: Teijin Carbon America Inc., Greenwood, S.C., U.S.

In 2018, Teijin broke ground on a facility that is reportedly the largest capacity carbon fiber line currently in existence. The line has been fully functional for nearly two years and has plenty of room for expansion.

Scott Francis
Editor-In-Chief, Gardner Business Media

Plant tour: ÉireComposites, Galway, Ireland

An in-house testing business and R&D focus has led to innovative materials use and projects in a range of markets, from civil aerospace to renewable energy to marine.

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Plant tour: Dowty Propellers, Gloucester, U.K.

Transforming decades of design and RTM production reliability into more sustainable, next-generation composite propellers.

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Plant tour: National Institute for Aviation Research, Wichita, Kan., U.S.

NIAR, located at Wichita State University in the heart of the American aerospace manufacturing industry, has evolved to become a premier hub of teaching, R&D, creativity and innovation.

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Plant tour: Qarbon Aerospace, Milledgeville, Ga. and Red Oak, Texas

Veteran aerostructures Tier 1 transforms into 21st century leader in thermoplastic composites and multiple new markets.

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Plant tour: Victrex Composites Solutions, Bristol, Rhode Island, U.S.

De-risking thermoplastic composites at industrial scale via hybrid overmolding.

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Plant tour: Bucci Composites, Faenza, Italy

A stalwart in Italy’s “Motor Valley” opens its doors for a discussion and exploration of the company’s history in composites manufacturing for high-performance cars and other applications.

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Keyland Polymer Webinar Coatings on Composite & AM
Release agents and process chemical specialties
Large Scale Additive Manufacturing
Airtech International Inc.

Plant tour: Sekisui Aerospace, Orange City, Iowa, Renton and Sumner, Wash., U.S.

Veteran composites sites use kaizen and innovation culture to expand thermoplastic serial production, 4.0 digitization and new technology for diversified new markets.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Plant tour: ATC Manufacturing, Post Falls, Idaho, U.S.

ATC is at the top of the list when it comes to thermoplastic composites and aerostructures manufacturing. CW explains why.

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Plant tour: Hexcel, Salt Lake City, Utah, U.S.

The scale, precision, speed and quality of carbon fiber manufacture has evolved substantially since the material’s modern introduction in the late 1960s. Hexcel offers a glimpse of the state of the art today.

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Plant Tour: RUAG Space, Decatur, Alabama, U.S.

Out-of-autoclave composites manufacturing facility comes of age with first U.S.-made composite structures for the Atlas V launcher, and qualification parts for the Vulcan.

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Plant Tour: Holland Composites, Lelystad, Netherlands

Balancing performance with affordable production, this industry veteran continues to explore composites’ infinite possibilities.

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Plant Tour: Veelo Technologies, Woodlawn, Ohio, U.S.

Advanced materials company evolves from nanomaterials to multifunctional composites and processing solutions.

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Plant Tour: STELIA Aerospace, Méaulte, France

Supplier of Airbus fuselage sections pushes boundaries of hybrid aerostructures production, assembly and thermoplastic composites.

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Visual of lab with a yellow line
Visual of lab with a yellow line
CIJECT machines and monitoring systems
CompositesWorld